Low-oil pharmaceutical emulsion compositions comprising progestogen

ABSTRACT

Described are sterile, ready-to-use, pharmaceutical oil-in-water emulsion compositions for parenteral administration comprising:
         0.015 to 0.5% wt/vol progesterone;   0.5 to 10% wt/vol oil, wherein the oil comprises at least 85% wt./wt. triglyceride;   0.0425 to 4.1% wt/vol phospholipid;   80-99.4% wt/vol aqueous medium;
 
wherein the composition has an osmolality in the range of 200-1000 mOsm/kg.
       

     Also described are methods of making such compositions and method of using such compositions in therapeutic or prophylactic treatment, such as treatments comprising intravenous administration of the pharmaceutical composition.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority under 35 U.S.C. §119(e) to U.S. provisional application Ser. No. 61/327,968, filed Apr. 26, 2010, U.S. provisional application Ser. No. 61/327,959, filed Apr. 26, 2010, U.S. provisional application Ser. No. 61/327,963, filed Apr. 26, 2010, U.S. provisional application Ser. No. 61/424,407, filed Dec. 17, 2010, U.S. provisional application Ser. No. 61/424,402, filed Dec. 17, 2010, U.S. provisional application Ser. No. 61/424,411, filed Dec. 17, 2010, and under 35 U.S.C. §119(a) to European application serial number 10161029.3, filed Apr. 26, 2010, European application serial number 10161032.7, filed Apr. 26, 2010, European application serial number 10161034.3, filed Apr. 26, 2010, European application serial number 10195766.0, filed Dec. 17, 2010, European application serial number 10195764.5, filed Dec. 17, 2010, and European application serial number 10195760.3, filed Dec. 17, 2010, all of which are incorporated herein by reference in their entirety.

FIELD OF THE INVENTION

The invention relates to pharmaceutical compositions comprising a progestogen, and to therapeutic or prophylactic treatment of mammals comprising parenteral administration of such a pharmaceutical composition. The compositions are particularly suitable for treating a traumatic injury to the central nervous system.

BACKGROUND

Traumatic Brain Injury (TBI) is a non-degenerative, non-congenital insult to the brain from an external mechanical force, possibly leading to permanent or temporary impairments of cognitive, physical and psychosocial functions with an associated diminished or altered state of consciousness (Brown, A. W., et. al., 2008, Arch. Phys. Med. Rehabil., 89 (Suppl 1), S3-8). TBI is a major cause of death and disability worldwide. It is estimated that more than 1.5 million Americans sustain a TBI each year, and the incidence of TBI in other industrialized countries is comparable to the U.S. (Traumatic Brain Injury: Methods for Clinical and Forensic Neuropsychiatric Assessment, p. 2, Granacher, ed., CRC Press 2003). For example, in Europe there are approximately 66,000 deaths annually attributed to TBI (Socin, D. M., et al. (1995). JAMA 273(22), 1778-80). Some patients have a long-term or lifelong need for help to perform activities of daily living as a result of TBI.

Despite the enormity of the problem posed by TBI, there are currently no approved medications proven to be effective in improving mortality or in improving outcomes following TBI. However, two recent clinical trials have demonstrated successful treatment of TBI with the steroid hormone progesterone (Xiao et al, 2008, Crit. Care, 12: R61; Wright et al Ann. Emerg. Med. 2007, 49: 391-402). Both studies showed that progesterone is safe and well tolerated in TBI patients, and that administration of progesterone to TBI patients leads to decreased mortality. Furthermore, patent applications WO2006/102644, WO2006102596, and WO2008/039898 outline methods for treatment of TBI by parenterally administering progestogen.

The most effective route of administration of progestogens such as progesterone is via parenteral, or intravenous administration. However, the hydrophobic nature of the progesterone molecule, and hence its poor solubility in water, presents formulation limitations. Aqueous solutions do not offer formulations capable of delivering effective therapeutic doses of progesterone to patients. However, progesterone is sufficiently lipophilic to enable therapeutically effective concentrations to be prepared in hydrophobic solvents, such as triglyceride based solvents.

The delivery of hydrophobic drugs via intravenous infusion of oil-in-water emulsions is known in the art. Examples include Taxol® and Abraxane®, which are nanoformulations of the chemotherapy drug paclitaxel designed for intravenous administration, and Diprivan®, which is a lipid emulsion formulation of the anaesthetic propofol marketed by APP pharmaceuticals, IL, USA. Intravenous administration of progesterone with oil-in-water emulsion has also been previously described (Wright D W et al. supra; Trotter et al, Journal of Clin. Endocrinol. & Metab. (1999) Vol. 84, page 4531).

The ProTECT study (Wright et al., Ann. Emerg. Med. 2007, 49: 391-402) utilized a 2-component system, wherein progesterone is firstly dissolved in an alcoholic solution (first component), and this alcoholic progesterone solution is subsequently injected into the commercially available lipid emulsion Intralipid® 20% (Fresenius Kabi, Sweden) (second component), and manually mixed (such as by shaking) shortly before intravenous administration of the alcoholic solution/emulsion mixture. There are multiple disadvantages of using this method of preparation:

Firstly, administration of alcoholic solutions to TBI patients is not desirable. Secondly, whilst the presence of alcohol aids solubilisation of the progesterone, low shear manual mixing does not enable all of the progesterone to enter the oil phase. Consequently such emulsions are capable of solubilising only a limited amount of progesterone, and large amounts of lipid must therefore be administered in order to achieve the desired serum-progesterone levels. However, administration of large volumes of emulsion, and/or large amounts of lipid to the patient can have serious consequences, such as induction of hyperlipidemia or oedema. The patient is, as a result, exposed to an undesirable lipid and/or liquid load and is placed at risk of adverse reactions.

Furthermore, non-dissolved progesterone is susceptible to crystallisation, and subsequently oxidation in the aqueous phase, thus causing not only elevated levels of particulate matter to accumulate in the composition, but also high levels of degradation products of the active ingredient. Indeed, it has been shown that, when an alcoholic solution of progesterone is injected into a commercial lipid emulsion composition (such as Intralipid® 20%), a fraction of the hormone is found in crystalline form rather than becoming solubilised in the emulsion. This non-solubilized progesterone has been reported to be adsorbed at the surface of the infusion bags and feed ducts. The observation that not all of the progesterone enters the oil phase of these 2-component emulsions leads to uncertainty as to the concentration of progesterone achieved in the final composition, and the bio-availability of the hormone.

Finally, due to stability issues, the progesterone-lipid mixture of 2-component systems must be prepared only hours ahead of administration (i.e. the first component is added to the second component and mixed within hours of use), as the resulting mixture may not be stored at room temperature. It is both time consuming and inconvenient for medical practitioners to prepare such mixtures on demand, and particularly unsatisfactory in the context of TBI therapy, where prompt treatment can be important to patient outcome.

Alternative methods for making hormone-containing emulsions describe the incorporation of hormone directly into the oil during manufacture of the lipid emulsion.

WO 96/10991 describes pharmaceutical compositions for transmucosal administration of estradiol in combination with a progestin.

WO 01/28555 describes oil-in-water emulsion systems for the delivery of polyfunctional active ingredients. The emulsions comprise, in addition to an active ingredient, polarity modifiers, said to be capable of modifying the interaction between the polyfunctional active ingredient and the oil phase, by serving as a bridge to reduce the effects of the gap in polarity between the active ingredient and the oil.

US 2007/0071777 describes a method of making a 20% lipid emulsion comprising progesterone, which serves as a stock solution that is used to prepare (by dilution) a 5% lipid emulsion.

CN 101152186 describes the use of the surfactants Solutol S15 or poloxamer 188 in the preparation of injectable progesterone formulations. Whilst use of these surfactants may achieve a high progesterone solubility, intravenous administration of high concentrations of these surfactants is associated with undesirable side-effects including moderate elevation in histamine release, urticaria, and anaphylactic reactions (pruritis, erythema).

One method of increasing the solubility of progesterone in lipid emulsions known in the art is the use of organic solvents. Progesterone is highly soluble in benzoic acid or its derivatives. For example, JP 60-258110 describes the use of benzyl benzoate to increase progesterone solubility in a lipid emulsion. However, since benzyl alcohols and benzyl benzoate are commonly toxic and are known to elicit allergies, their inclusion in compositions for parenteral administration is considered a serious danger.

There remains a need, therefore, for stable low-oil formulations of progestogen suitable for parenteral, particularly intravenous, administration.

SUMMARY

In accordance with some embodiments, the present invention provides pharmaceutical compositions comprising progestogen, wherein said compositions are in the form of an emulsion comprising an aqueous phase, an oil phase, and a surfactant.

In accordance with some embodiments, there are provided sterile, ready-to-use, pharmaceutical oil-in-water emulsion composition for parenteral administration comprising:

-   -   0.015 to 0.5% wt/vol progesterone, or 0.05 to 0.4 wt/vol %         progesterone;     -   0.5 to 10% wt/vol oil, wherein the oil comprises at least 85%         wt./wt. triglyceride, or at least 90% triglyceride, or at least         95% triglyceride;     -   0.0425 to 4.1% wt/vol phospholipid, or 0.064 to 3.4% wt/vol         phospholipid; and 80-99.4% wt/vol aqueous medium;     -   wherein the composition has an osmolality in the range of         200-1000 mOsm/kg.

In some embodiments, the progesterone is present in an amount greater than 1% wt/wt, or greater than 1.5% wt/wt, of the oil. In some embodiments, the phospholipid is present in the range of 6.8-43% of the oil, or in the range of 8.4-42.5% wt/wt of the oil, or 12-26% wt/wt of the oil, or 14-25% wt/wt of the oil. In some embodiments, the composition contains 0.005-4% wt/vol of a co-surfactant. In some embodiments, the co-surfactant is selected from the group consisting of C₁₂-C₂₂ fatty acids, salts thereof, and/or mixtures thereof, such as C₁₆-C₂₀ fatty acids, salts thereof, and/or mixtures thereof, or C₁₈ fatty acids, salts thereof, and/or mixtures thereof, or oleate, oleic acid and combinations thereof, which may be present in the range of 0.005-0.5% wt/vol. In some embodiments, the composition contains an osmotic agent, such as glycerol. In some embodiments, the composition has a PFAT₅ value of ≦0.05%. In some embodiments, the emulsion has a dispersed oil phase with droplet particles having a volume-based mean diameter of ≦300 nm, or a volume-based mean diameter of ≦250 nm, or ≦200 nm, or ≦185 nm, or ≦180 nm.

In some embodiments, the composition is suitable for intravenous administration. In some embodiments, the composition is packaged in a sealed container under a headspace of inert gas.

In specific embodiments, the composition comprises 0.15-0.25% wt/vol progesterone; 5-7% wt/vol oil; 1.0-1.4% wt/vol egg lecithin; and 80-98.9% wt/vol water; and has a pH of 6.0-9.0.

In accordance with other embodiments, there are provided methods of treatment, comprising administering a composition as described herein to a subject in need thereof, such as a mammal, such as a human, such as may be suffering from a traumatic central nervous system injury.

In accordance with other embodiments, there are provided methods of manufacturing a composition as described herein comprising (a) combining water, phospholipid and, optionally, an osmotic agent, to produce an aqueous composition; (b) combining progesterone and oil to produce an oily composition; and (c) combining the aqueous composition and the oily composition, followed by homogenization to form a homogenous oil-in-water emulsion. In some embodiments, step (c) comprises adding the oily composition to the aqueous composition, and homogenization at greater than or equal to 350 bar.

DETAILED DESCRIPTION

The present invention provides pharmaceutical compositions comprising progestogen, wherein said compositions are in the form of an emulsion comprising an aqueous phase, an oil phase, and a surfactant.

One embodiment, referred to herein as the “Progesterone embodiment,” provides a pharmaceutical oil-in-water emulsion composition for parenteral administration comprising:

0.015 to 0.5% wt/vol of progesterone;

0.5 to 10% wt/vol of oil, wherein the oil comprises at least 85% wt. wt. triglyceride;

0.0425 to 4.1% wt/vol of phospholipid, including 0.064 to 3.4% wt./vol, of phospholipid;

80-99.4% wt/vol aqueous medium;

wherein the composition has an osmolality in the range of 200-1000 mOsm/kg. The composition may be provided as a sterile, ready-to-use composition.

Another embodiment, referred to herein as the “Progestogen/Oil embodiment,” provides a pharmaceutical oil-in-water emulsion composition for parenteral administration comprising:

an oil;

an aqueous phase;

a progestogen, such as progesterone;

wherein the progestogen:oil wt/wt ratio is greater than 1:32, and wherein the composition contains less than 2.5% wt/vol benzyl benzoate, and also may contain less than 1.5% wt/wt polyethylene glycol 15-hydroxystearate. The composition may be provided as a sterile, ready-to-use composition.

The present invention addresses problems in the art of formulating emulsions in general, and emulsions comprising a progestogen in particular. For example, under most conditions emulsions are thermodynamically unstable, since droplets spontaneously agglomerate, eventually leading to complete phase separation. The tendency for agglomeration and phase separation presents problems of storage and handling, and increases the likelihood that pharmaceutical emulsions initially properly prepared will be in a less optimal, less effective and poorly-characterized state upon ultimate administration to a patient. The presence of hydrophobic active agents in the emulsion, such as progesterone, further exacerbates these problems since the drug itself destabilizes the emulsion. It can be difficult therefore, to formulate heat-sterilizable, and storage-stable emulsions capable of delivering high enough doses of progestogen to be therapeutically useful, whilst also being safe to administer parenterally, especially intravenously.

The present invention addresses and overcomes many of these problems, however, and provides, in accordance with some embodiments, low-oil pharmaceutical emulsion compositions comprising progestogen, which are suitable for parenteral administration. In specific embodiments, such compositions exhibit one or more beneficial characteristics such as having an improved safety profile, being heat-sterilizable, and having improved storage stability, for example, such as being able to be provided in a ready-to-use form and stored for prolonged periods prior to use. The emulsion compositions described herein that have a low oil content, such that less lipid is delivered to the subject per unit volume, avoid adverse side effects such as hyperlipidemia.

In accordance with other embodiments, the invention provides improved pharmaceutical emulsion compositions suitable for parenteral administration that are capable of delivering high doses of progestogen per unit oil administered.

The emulsion compositions described herein may be heat-sterilized by autoclaving at 121° C. for 15 min without compromising the physical or chemical integrity of the emulsions. Sterilization by autoclaving is beneficial not only in terms of microbiological safety, but also is financially more cost-effective. The emulsion compositions described herein may be provided in a sterile, ready-to-use form and may have a shelf life of 1 or 2 years at room temperature.

Additionally or alternatively, in accordance with some embodiments, the invention provides cost-effective compositions for the safe, effective and convenient parenteral administration of progestogen to subjects. In more specific aspects of these embodiments, the invention provides compositions for parenteral administration which provide an improved availability of the progestogen contained therein (e.g. good pharmacokinetics and bioavailability, such as may be reflected in serum hormone levels and/or plasma concentration), whilst exposing the subject to which the composition is administered to a lower lipid and/or lower volume load than compositions of the prior art.

For example, the emulsion compositions may achieve improved progestogen solubility in oil, whilst maintaining, or improving, the chemical stability and/or physical stability of the emulsions. In other embodiments the emulsion compositions may have a high progestogen-to-oil ratio such that the desired serum progestogen levels may be reached with minimal oil administered.

Furthermore, the emulsion compositions benefit from one or more safety advantages, in that for example, (a) the subject may be exposed to less lipid per unit progestogen upon administration, (b) the emulsions may meet the standards for particle size and count in injection liquids, USP 788, Method 2 and/or comprise a lesser level of progestogen crystals, and the emulsion compositions (c) may have a low PFAT₅ value, (d) may contain lower levels of chemical impurities, (e) may be autoclaved for microbiological safety, (f) may not comprise alcohol or potentially toxic organic solvents, and/or g) may be stored without compromising the physical stability of the emulsion.

The compositions are suitable for parenteral, including intravenous, administration. Accordingly, the use of the compositions described herein for parenteral administration is another aspect of the invention. Additionally, the invention provides methods for treating a traumatic CNS injury, such as a traumatic brain injury (TBI), by administering to a subject said progestogen compositions in a therapeutically effective amount. The treatment of other CNS disorders and the relief of their symptoms is also contemplated, as discussed further herein below.

Administration of the compositions described herein may yield improved consistency in patient dosing, relative to compositions of the prior art. For example, the progestogen to oil to phospholipid ratios of the compositions may be selected such that the progestogen is fully solubilized in the oil phase, and is consequently fully bioavailable. Administration of the pharmaceutical compositions described herein also may enable larger doses of progestogen to be administered, per unit volume and/or per unit oil, relative to prior art emulsions; hence, a higher serum progestogen level may be achieved, and a lower plasma triglyceride level may be achieved, compared to prior art of compositions.

The invention further provides processes for the preparation of the compositions described herein.

Definitions

The term “oil” as used herein is readily interchangeable with “lipid” and “fat”, and refers to lipophilic high-boiling organic compounds that are liquid at body temperatures, (e.g. about 37° C.), and are pharmacologically acceptable in injectable formulations. The oils of the present invention encompass both glycerides, partial glycerides, fatty acid residues and non-glycerides (e.g. cholesterol), as well as mixtures thereof. Phospholipids, unless otherwise indicated, are not encompassed by the term “oil” as used herein.

The term “oil-in-water emulsion” as used herein, refers to a colloidal dispersion system in which liquid oil is dispersed in small droplets (the discrete phase) in an aqueous medium (the continuous phase).

The term “phospholipid” as used herein refers an ester of glycerol with one or two fatty acids and one phosphate ion. In addition to glycerol-derived phopholipids, the term “phospholipid” as used herein also encompasses sphingomyelin.

The term “aqueous medium” as used herein refers to a water-containing liquid.

The term “low-oil” as used herein refers to compositions having a total oil content wt/vol of less than or equal to 10%.

As used herein, the singular forms “a”, “an” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.

As used herein, the phrase “therapeutically effective amount” means that drug dosage that provides the specific pharmacological response for which the drug is administered in a subject in need of such treatment. It is emphasized that a therapeutically effective amount or therapeutic level of a drug will not always be effective in treating the conditions/diseases described herein, even though such dosage is deemed to be a therapeutically effective amount by those of skill in the art. For convenience only, exemplary dosages, drug delivery amounts, therapeutically effective amounts and therapeutic levels are provided below with reference to adult human subjects. Those skilled in the art can adjust such amounts in accordance with standard practices as needed to treat a specific subject and/or condition/disease.

Unless indicated otherwise, whenever reference is made herein to “percentage weight per volume” or “% wt/vol” these teens describe the mass of the component in g per 100 mL of the composition in which it is contained. Unless indicated otherwise, whenever reference is made herein to “percentage weight per weight” or “% wt/wt” these terms denote the mass of a component as a percentage of the mass of the composition in which the component is contained.

When “volume-weighted percentage fat >5 μm”, or “PFAT₅” is referred to herein, what is meant is volume-weighted percentage of dispersed fat having a diameter of more than 5 μm measured according to the method described in USP, chapter <729>, Method II, using the Accusizer (780 Automatic Particle Sizer).

Whenever “PCS” or “Photon Correlation Spectroscopy” is referred to herein, what is meant is PCS as measured according to the method described in USP, Chapter <729>, Method I, using the Zetasizer 1000 HSA (Malvern Instruments).

Whenever “D[4,3]” (volume-based median diameter) or d(0,5) (volume-based mean diameter) is referred to herein, what is meant is D[4,3] or d(0,5), measured according to the method described in USP <429> (Light diffraction measurement of particle size), using the Mastersizer 2000 with Hydro S dispersion unit (Malvern Instruments).

Whenever “zeta-potential” is referred to herein, what is meant is the electrokinetic potential in colloidal systems as determined experimentally using Zetasizer 1000 HAS (Malvern Instruments).

Whenever the term “free of crystalline solid” is used herein, it is meant that emulsions of the present invention meet the standards for particulate size and count in injection liquids (USP 788, Method 2—Microscopic Particle count test).

Components of the Compositions

1. Progestogen for the “Progestogen/Oil Embodiment”

The compositions of the present invention comprise a progestogen as an active pharmaceutical ingredient (API). As used herein, “progestogen” includes both natural progesterone and synthetic progestogens. In general, the progestogens have the general Formula I, wherein X₁ and X₂ are independently selected from COCH₃, OCOC₅H₁₁, OH, C≡CH, OCOCH₃, H, CH₂C≡N; wherein X₃ is selected from H, CH₃, or Cl; wherein X₄ is selected from H, OH, or CH₃, and wherein X₅ is selected from CH₃ or CH₂CH₃. The progestogen may contain ring structures with one of more double bonds, for example between carbons 3 and 4, 4 and 5, 5 and 6, 6 and 7, 5 and 10, 10 and 9, and/or 15 and 16.

Such progestogens include, for example, derivatives of progesterone such as 5-α-dihydroprogesterone, 6-dehydro-retroprogesterone (dydrogesterone), hydroxyprogesterone caproate, levonorgestrel, norethindrone, norethindrone acetate; norethynodrel, norgestrel, medroxyprogesterone, chlormadinone, and megestrol. “Progestogen” also includes, but is not limited to modifications that produce 17α-OH esters of progesterone, as well as, modifications that introduce 6-α-methyl, 6-methyl, 6-ene, and 6-chloro substituents onto progesterone, and/or 19-nor-progesterones. Further, non-limiting examples, of synthetic progestogens include, norethindrone (Micronor®), norgestrel (Ovrette®), levonorgestrel (Norplant®; with ethinyl estradiol; Alesse®, Nordette®), gestodene, medroxyprogesterone acetate (Provera®), promegestone, nomegestrol acetate, lynestrenol and dienogest.

In one embodiment, the progestogen is selected from the group consisting of progesterone, norethynodrel, norethidrone acetate, medroxyprogesterone, medroxyprogesteron 17-acetate, levonorgestrel, dydrogesterone, hydroxyprogesterone caproate, norethidrone, gestodene, nomegestrol acetate, promegestone, dienogest, chlormadinion, megestrol, megestrol acetate, and/or mixtures thereof.

In specific embodiments, the progestogen is selected from the group consisting of 5-α-dihydroprogesterone, medroxyprogesterone, dydrogesterone, and progesterone and/or mixtures thereof.

In specific embodiments, the progestogen is progesterone. The term “progesterone” as used herein refers to a member of the progestogen family having the structure of Formula II below:

Progesterone is also known as D4-pregnene-3,20-dione; delta-4-pregnene-3,20-dione; or pregn-4-ene-3,20-dione. In very specific embodiments the progesterone is micronized. Proquina (Mexico) is one supplier of micronized progesterone.

The progestogen (e.g., any progestogen, including progesterone) suitable for use in accordance with the present invention may be in the form of a pharmaceutically acceptable salt.

The compositions according to the “Progestogen/Oil embodiment” may comprise an amount of progestogen of at least 0.015% and not more than 0.5% wt/vol

The compositions according to both the “Progestogen/Oil embodiment” and the “Progesterone embodiment” may comprise an amount of progestogen (e.g., progesterone) of at least 0.03%, at least 0.05%, at least 0.1%, or at least 0.16% weight per total volume (wt/vol). In accordance with any of these embodiments, the compositions may comprise an amount of progestogen (e.g., progesterone) less than or equal to 0.4%, less than or equal to 0.3%, or less than or equal to 0.25% (wt/vol). In a particular embodiment, the compositions comprise 0.2% weight per total volume of progesterone, such as micronized progesterone.

Other Pharmaceutically Active Ingredients

The compositions according to the present invention may comprise one or more further therapeutic ingredients (APIs), such as other neurotrophic and/or neuroprotective agents. Such agents include, for example, compounds that reduce glutamate excitotoxicity and enhance neuronal regeneration. Such agents may be selected from, but are not limited to, the group comprising growth factors. By “growth factor” is meant an extracellular signaling molecule that stimulates a cell to grow or proliferate.

In other embodiments, the compositions comprise other APIs for other therapeutic effects. In one embodiment, the compositions of the present invention comprise Vitamin D. For example, the compositions may include Vitamin D in an amount sufficient to provide a dose of about 200 to 1000 IU per day such as for example 0.1 to 5 IU/ml, including 0.5 to 31 U/ml.

In other embodiments the compositions of the present invention do not contain any further APIs. In a specific aspect of these embodiments, the composition does not contain estradiol, more specifically they do not comprise estrogen.

2. Oil Phase

As discussed above, the compositions of the present invention are oil-in-water emulsions. The oil (hydrophobic) phase comprises an oil.

Triglycerides are exemplary oils for use in the compositions described herein. For example, the hydrophobic/oil phase may comprise a triglyceride that has a melting point of less than 30° C., more specifically of less than 20° C., and including less than 10° C. The compositions according to the “Progestogen/Oil embodiment” may contain oil comprising at least 75% wt/wt triglycerides, or at least 85% wt/wt triglycerides. In specific embodiments of both the “Progestogen/Oil embodiment” and the “Progesterone embodiment,” the hydrophobic phase is an oil, comprising at least 90% wt/wt triglycerides, or at least 95% wt/wt triglycerides. In further specific embodiments, the oil phase comprises “long-chain triglycerides” (LCT) in an amount of at least 45% wt/wt of the total oil, at least 65% wt/wt, at least 75% wt/wt, or at least 90% wt/wt.

In certain embodiments the oil is or comprises a vegetable oil. “Vegetable oil” refers to oil derived from plant seeds or nuts. Vegetable oils are typically “long-chain triglycerides” (LCTs), formed when three fatty acids (usually 14 to 22 carbons in length, with unsaturated bonds in varying numbers and locations, depending on the source of the oil) form ester bonds with the three hydroxyl groups on glycerol. In certain embodiments, vegetable oils of highly purified grade (also called “super refined”) are used to ensure safety and stability of the oil-in-water emulsions. In certain embodiments hydrogenated vegetable oils, which are produced by controlled hydrogenation of the vegetable oil, may be used.

Exemplary vegetable oils include but are not limited to almond oil, babassu oil, black currant seed oil, borage oil, canola oil, caster oil, coconut oil, corn oil, cottonseed oil, olive oil, peanut oil, palm oil, palm kernel oil, rapeseed oil, safflower oil, soybean oil, sunflower oil and sesame oil. Hydrogenated and/or or partially hydrogenated forms of these oils may also be used. In specific embodiments, the oil is or comprises safflower oil, sesame oil, corn oil, olive oil and/or soybean oil. In more specific embodiments, the oil is or comprises safflower oil, and/or soybean oil.

In specific embodiments where the oil is soy bean oil, the soybean oil may have a palmitic acid content (wt./wt) of between 9 and 13%, a stearic acid content of between 2.5% and 5%, an oleic acid content of between 17% and 30%, a linoleic acid content of between 48% and 58%, and a linolenic acid content of between 5% and 11%.

In a specific embodiment, the emulsion compositions comprise no more than 3% wt/wt, including less than 2% wt/wt, or less than 1% wt/wt, of structured triglycerides. A “structured triglyceride” as used herein is a triglyceride comprising triglycerides or mixtures of triglycerides having at least one fatty acid group with a carbon chain length of from 6 to 12 carbon atoms and at least one fatty acid group with a carbon chain length of more than 12 carbon units.

In another embodiment, the emulsion compositions comprise structured triglyceride in an amount expressed as % wt/wt of the total oil, of no more than 30%, including no more than 20%, no more than 10%, and no more than 5%.

In certain embodiments, the oil of the oil-in-water emulsion compositions described herein may additionally or alternatively comprise medium chain triglycerides. “Medium chain triglycerides” (MCTs) are another class of triglyceride oil that can be either naturally derived or synthetic. MCTs are formed from fatty acids of 6 to 10 carbons in length. MCTs are used extensively in emulsions for injection as a source of calories. Such an oil is commercially available as for example Miglyol 812 (SASOL GmbH Germany), or CRODAMOL GTCC-PN (Croda Inc, New Jersey). Other low-melting medium chain oils may also be used in the present invention. In certain embodiments combinations of vegetable oil and MCT oil are used in the present invention. In specific embodiments, the oil contained in the compositions comprises less than or equal to 35% (wt/wt) medium chain triglycerides (MCTs), less than or equal to 25% (wt/wt) MCTs, less than or equal to 10% (wt/wt) MCTs, or less than or equal to 5% (wt./wt) MCTs.

In another embodiment, the oil phase comprises animal fat. “Animal fat” refers to oil derived from an animal source. Animal fat also comprises triglycerides, but the lengths of, and unsaturated bonds in, the three fatty acid chains vary compared to vegetable oils. Animal fats from sources that are solid at room temperature can be processed to render them liquid if desired. Other types of animal fats that are inherently liquid at room temperature include marine oils, such as fish oils. Fish oil triglycerides usually have fatty acids having from 12 to 22 carbon atoms. Exemplary fish oils include, for example, highly purified fish oil concentrates.

In certain embodiments the oil of the oil phase is a mixture of one or more of a LCT oil and/or an MCT oil and/or an oil of marine origin. Whilst MCTs reportedly enable better solubilisation of active ingredients compared to the less polar long chain triglyerides, the presence of predominantly MCTs in emulsions for injection is associated with adverse metabolic effects, and thus may raise safety and stability issues. Furthermore, hydrolysis products of MCTs, such as caprylic acid esters, are known to have detrimental neurological side effects. In specific embodiments, the compositions described herein therefore comprise no more than 3% wt/wt MCTs, no more than 2% wt/wt MCTs, or no more than 1% wt/wt MCTs. In further specific embodiments, the compositions of the present invention do not contain MCT oils.

In a specific embodiment, the emulsion contains no more than 0.9% wt/wt, including no more than 0.8% wt/wt, or no more than 0.5% wt/wt, of a polarity modifier selected from the group consisting of monoglycerides, diglycerides, acetylated monoglycerides, acetylated diglycerides, and/or mixtures thereof. In another specific embodiment, the emulsion contains no more than 0.9% wt/wt, including no more than 0.8% wt./wt, such as no more than 0.5% wt/wt monoglyceride.

Expressed differently, in specific embodiments the emulsion contains not more than 30%, including not more than 20%, not more than 10%, or not more than 5% by weight of phospholipid, of a polarity modifier selected from the group consisting of monoglycerides, diglycerides, acetylated monoglycerides, acetylated diglycerides and/or mixtures thereof. The use of a polarity modifier in a significant concentration relative to the phospholipid content of the emulsions may have an adverse effect on the stabilizing properties of the phospholipid.

In another embodiment the oil phase comprises less than or equal to 10% wt/wt of the total oil monoglycerides and/or acetylated monoglycerides.

The total oil content (wt/vol) of the compositions according to the “Progestogen/Oil embodiment” may be at least 0.5% and not more than 10% (wt/vol).

The total oil content of the compositions according to both the “Progesterone embodiment” and the “Progestogen/Oil embodiment” may be at least 1%, at least 2%, at least 4%, or at least 5% (wt/vol). In accordance with any of these embodiments, the total oil component may be less than or equal to 9% (wt/vol), less than or equal to 8% (wt/vol), or less than or equal to 7% (wt/vol).

In specific embodiments, the compositions comprise 6% wt/vol oil, such as soy bean oil. Exemplary soybean oils may have a linoleic acid content of greater than 48%, and an oleic acid content of greater than 17%. An example of a soybean oil having these properties is refined Soya-bean oil by Fresenius Kabi (Sweden).

In certain embodiments, a substantial proportion of the progestogen is comprised within the oil droplets of the oil-in-water emulsion. In certain embodiments, in excess of 80% of the progestogen is dissolved and remains within the oil droplets. In certain embodiments greater than 85%, 90%, 92%, 94%, 95%, 96%, 97%, 98%, 99% or 99.5% of the progestogen is dissolved in the oil phase.

3. Aqueous Medium

As noted above, the oil-in-water emulsion compositions of the present invention further comprise an aqueous medium. “Aqueous medium” or “aqueous phase” refers to a water-containing liquid. In some embodiments, the aqueous medium is water and/or an aqueous buffer solution.

The compositions according to the “Progestogen/Oil embodiment” may comprise 80-99.4% wt/vol aqueous medium. The compositions according to both the “Progestogen/Oil embodiment” and the “Progesterone embodiment” may comprise 90-97% wt/vol aqueous medium.

In some embodiments, the compositions also may comprise 0 to 4 mM of a physiologically compatible buffering agent.

4. Emulsifier/Surfactant (Phospholipid)

The compositions of the present invention further comprise one or more emulsifiers/surfactants, including phospholipid. In some embodiments, the emulsifier is of natural origin. Naturally occurring emulsifiers include soy lecithin, egg lecithin, sunflower oil lecithin, sphingosine, gangliosides, phytosphingosine, and combinations thereof. Hydrogenated lecithin, i.e. the product of controlled hydrogenation of lecithin, may also be used in the present invention.

The compositions according to the “Progestogen/Oil embodiment” may comprise 0.0425% to 4.1% wt/vol, or 0.064% to 3.4% wt/vol phospholipid.

In specific embodiments, the present composition comprises phospholipid as a surfactant. Exemplary phospholipids useful in the present invention include, but are not limited to phosphatidyl choline, phosphatidylethanolamine, phosphatidylglycerol, phosphatidic acid, and mixtures thereof. These typically have 4 to 22 carbon atoms, such as from 10 to 18 carbon atoms, and varying degrees of saturation. The phospholipid component of the compositions can be either a single phospholipid or a mixture of several phospholipids. The phospholipids employed may be natural or synthetic, but should be acceptable for parenteral, especially intravenous, administration.

A non-exhaustive list of suitable phospholipids is listed below:

phosphatidic acids, including 1,2-Dimyristoyl-sn-glycero-3-phosphatidic acid, sodium salt (DMPA,Na), 1,2-Dipalmitoyl-sn-glycero-3-phosphatidic acid, sodium salt (DPPA,Na), 1,2-Distearoyl-sn-glycero-3-phosphatidic acid, sodium salt (DSPA,Na); phosphocholines, including 1,2-Dilauroyl-sn-glycero-3-phosphocholine (DLPC), 1,2-Dimyristoyl-sn-glycero-3-phosphocholine (DMPC), 1,2-Dipalmitoyl-sn-glycero-3-phosphocholine (DPPC), 1,2-Distearoyl-sn-glycero-3-phosphocholine (DSPC); phosphoethanolamines, including 1,2-Dilauroyl-sn-glycero-3-phosphoethanolamine (DLPE), 1,2-Dimyristoyl-sn-glycero-3-phosphoethanolamine (DMPE), 1,2-Dipalmitoyl-sn-glycero-3-phosphoethanolamine (DPPE), 1,2-Distearoyl-sn-glycero-3-phosphoethanolamine (DSPE); phosphoglycerols, including 1,2-Dilauroyl-sn-glycero-3-phosphoglycerol, sodium salt (DLPG, Na), 1,2-Dimyristoyl-sn-glycero-3-phosphoglycerol, sodium salt (DMPG, Na), 1,2-Dimyristoyl-sn-glycero-3-phospho-sn-1-glycerol, ammonium salt (DMP-sn-1-G,NH4), 1,2-Dipalmitoyl-sn-glycero-3-phosphoglycerol, sodium salt (DPPG,Na), 1,2-Distearoyl-sn-glycero-3-phosphoglycerol, sodium salt (DSPG,Na), 1,2-Distearoyl-sn-glycero-3-phospho-sn-1-glycerol, sodium salt (DSP-sn-1G,Na); phosphoserines, including 1,2-Dipalmitoyl-sn-glycero-3-phospho-L-serine, sodium salt (DPPS,Na); mixed chain phospholipids, including 1-Palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine (POPC), 1-Palmitoyl-2-oleoyl-sn-glycero-3-phosphoglycerol, sodium salt (POPG,Na), 1-Palmitoyl-2-oleoyl-sn-glycero-3-phosphoglycerol, ammonium salt (POPG,NH4); lysophospholipids, including 1-Palmitoyl-2-lyso-sn-glycero-3-phosphocholine (P-lyso-PC), 1-Stearoyl-2-lyso-sn-glycero-3-phosphocholine (S-lyso-PC); pegylated phospholipids, including N—(Carbonyl-methoxypolyethyleneglycol 2000)-MPEG-2000-DPPE, sodium salt, N-(Carbonyl-methoxypolyethyleneglycol 5000)-MPEG-5000-DSPE, sodium salt, N-(Carbonyl-methoxypolyethyleneglycol 5000)-MPEG-5000-DPPE, sodium salt, N-(Carbonyl-methoxypolyethyleneglycol 750)-MPEG-750-DSPE, sodium salt, N-(Carbonyl-methoxypolyethyleneglycol 2000)-MPEG-2000-DSPE, sodium salt.

In one embodiment the amount of phospholipid in the compositions according to the present invention, by weight based on the total volume of the composition (wt/vol), is within a range of 0.0425% to 4.1%. In certain embodiments, phospholipid may be present within a range (wt/vol) of 0.064% to 3.4%, including 0.085% to 3.3%, such as 0.25% to 2.6%, including 0.3% to 2.3. % (wt./vol), such as 0.35% to 2.2%. In a more specific embodiments phospholipid may be present within a range (wt/vol) of 0.51% to 2.1%

In more specific embodiments, the amount of phospholipid (wt/vol) is within a range of 0.7 to 2.0% (wt/vol), such as 1.0% to 1.3% (wt/vol), including 1.02% (wt/vol).

In other specific embodiments, the source of the phospholipid emulsifier is lecithin, such as egg lecithin. According to the United States Pharmacopoeia (USP), lecithin is a non-proprietary name describing a complex mixture of acetone-insoluble phospholipids, which consist chiefly of phosphatidylcholine, phosphatidylethanolamine, phosphatidylserine and phosphatidylinositol, combined with various amounts of other substances such as triglycerides, fatty acids, and carbohydrates.

Soy lecithin and egg lecithin (including hydrogenated versions of these compounds) have a long history of safety in biological systems, possess combined emulsification and solubilization properties, and tend to be metabolized in vivo into innocuous substances more rapidly than most synthetic surfactants. Commercially available soya phospholipids/lecithin are the Centrophase and Centrolex products (Central Soya), Phospholipon (Phospholipid GmbH, Germany), Lipoid (Lipoid GmbH, Germany), EPIKURON (Degussa), and PL90 (Fresenius Kabi, Sweden). In specific embodiments, the source of phospholipid is egg lecithin.

In certain embodiments the total amount of emulsifier, including phospholipid, in the compositions be within a range of 0.05% to 4.8%, specifically 0.08% to 4.2%, by weight based on the total volume of the composition (wt/vol). In certain embodiments, such as wherein the emulsifier is egg lecithin, the amount of emulsifier (wt/vol) is within a range of 0.1% to 3.9%, such as 0.3% to 2.9%, including 0.35% to 2.7%, including 0.4% to 2.6%.

In more specific embodiments the total amount of lecithin, including phospholipid, in the compositions may be within a range of 0.15 to 2.9, such as 0.2 to 2.5. In highly specific embodiments, such as wherein the emulsifier is egg lecithin, the amount of emulsifier (wt/vol) is within a range of 0.6% to 2.5%, such as 0.8% to 2.3%, including 1% to 1.5%, such as 1.2%. In certain embodiments, such as wherein the emulsifier is egg lecithin, the emulsifier is present in an amount less than or equal to 4%, 3%, 2.9%, or 2.4% wt/vol

In certain embodiments the total amount of emulsifier, including phospholipid, in the compositions is within a range of 0.05% to 4.8% by weight based on the total volume of the composition (wt/vol). In specific embodiments, the amount of lecithin (wt/vol) is less than or equal to 4.2%, less than or equal to 3.4%, less than or equal to 2.9%, preferably less than or equal to 2.6%, less than or equal to 2.5%, or less than or equal to 2.0%. In certain embodiments, the total amount of lecithin, especially egg lecithin, (wt/vol) is greater than or equal to 0.08%, greater than or equal to 0.1%, greater than or equal to 0.15%, greater than or equal to 0.2%, greater than or equal to 0.3%, greater than or equal to 0.35%, or greater than or equal to 0.6%. Highly specific embodiments comprise egg lecithin in an amount (wt/vol) within the range of 0.8% to 2.3%, 0.9% to 1.5%, 1.0% to 1.3%, or 1.2%.

In one embodiment, the emulsifier is egg lecithin comprising 60-80% wt/wt, such as 67% wt/wt phospatidyl choline; 10-20% wt/wt, such as 15% wt./wt, phospatidlylethanolamine; ≦3% wt/wt, such as 2% wt./wt, sphingomyelin; and ≦3% wt/wt, such as 1% wt/wt, lysophosphatidylcholine.

“Egg lecithin PL90” (Fresenius Kabi AB) is one example of an egg lecithin having such a phospholipid content.

In one embodiment, the compositions comprise no more than 1.5% wt/wt, no more than 1.2% wt/wt, or no more than 0.8% wt/wt, including no more than 0.4% wt/wt, of polyethylene glycol 15-hydroxystearate. In another embodiment, the compositions comprise no more than 1.5% wt/wt, no more than 1.2% wt/wt, or no more than 0.8% wt/wt, including no more than 0.4% wt/wt, polyethylene glycol ester and/or polyethylene-propylene glycol.

5. Co-surfactant

In some embodiments, the compositions according to the present invention optionally comprise a co-surfactant. Co-surfactants suitable for use in the compositions of the present invention are those that prevent flocculation and/or coalescence of the lipid emulsion. Exemplary co-surfactants include, but are not limited to cholesterol, oleic acid, oleate, Tween80 (PEG-sorbitan monooleate), HCO-60, Solutol H15 (polyoxyethylene-660-hydroxystearate), PEG-400 (polyethylene glycol), Pluronic F68 (BASF), Cremophor EL (polyoxyethylene-35-ricinoleate), or the salt of a bile acid, such as deoxycholic acid. In other embodiments the co-surfactant is selected from the group consisting of C₁₂-C₂₂ fatty acids, salts thereof, and/or mixtures thereof, such as from C₁₆-C₂₀ fatty acids, salts thereof, and/or mixtures thereof, or from C₁₈ fatty acids, salts thereof, and/or mixtures thereof. In specific embodiments, the fatty acid is mono-unsaturated.

In some embodiments the co-surfactant may be present in compositions in an amount (wt/vol) greater than or equal to 0.005%, greater than or equal to 0.01%, or greater than or equal to 0.02%. In accordance with any of these embodiments the co-surfactant may be present in an amount (wt/vol) less than or equal to 4%, less than or equal to 1%, or less than or equal to 0.04%.

In specific embodiments, the co-surfactant is selected from the group consisting of long-chain fatty acids, such as palmitic acid, oleic acid or stearic acid, or the alkali salts thereof. Oleate and/or oleic acid, particularly sodium oleate, are particularly suitable co-surfactants.

In certain embodiments where the co-surfactant is oleate and/or oleic acid, the co-surfactant may be present in an amount (wt/vol) equal to or greater than 0.005%, equal to or greater than 0.01%, or equal to or greater than 0.02%. In accordance with any of these embodiments, the co-surfactant may be present in an amount (wt/vol) less than or equal to 0.5%, less than or equal to 0.2%, less than or equal to 0.1%, or less than or equal to 0.05%. In specific embodiments, the co-surfactant is sodium oleate and is present in an amount of 0.03% wt/vol.

The compositions described herein may be suitable for parenteral infusion, such as intravenous infusion, over prolonged periods. A typical duration of administration may be, e.g. 3-7 days. In specific embodiments, the concentration of certain co-surfactants therefore is kept to a minimum to prevent side effects such as irritation, cytochrome P450 inhibition, etc. In specific embodiments, Pluronic F68 (poly(ethyleneglycol)-13-poly(propylene glycol co-propylene glycol) is present in an amount less than 0.7% (wt/wt), or less than 0.5% (wt/wt). In other specific embodiments, Solutol-HS (Macrogol-15-hydroxystearate) is present in an amount less than 1.2% (wt/wt), or less than 1% (wt/wt).

6. Osmotic Agent

The compositions according to the “Progestogen/Oil embodiment” may comprise an osmotic agent and/or a tonicity modulator. Such compositions may have an osmolality in the range of 200-1000 mOsm/kg.

In accordance with specific embodiments of both the “Progestogen/Oil embodiment” and the “Progesterone embodiment,” the compositions may be isotonic and iso-osmotic. The compositions may have an osmolality of 220-600 mOsm/kg, or 230-360 mOsm/kg.

Suitable osmotic and/or tonicity modulating agents include potassium or sodium chloride, trahalose, sucrose, sorbitol, glycerol, glucose, xylitol, mannitol, polyethylene glycol, propylene glycol, albumin, amino acid and mixtures thereof. In certain embodiments, an osmolality of 270 to 330 mOsm/kg, such as 280 to 300 mOsm/kg, is achieved with an agent that also increases osmotic pressure, such as glycerol, dextrose, lactose, sorbitol or sucrose.

In one embodiment, the osmotic agent is a physiologically acceptable polyol, such as glycerol, sorbitol or xylitol. In a specific embodiment, the osmotic agent is glycerol.

The osmotic agent and/or tonicity regulating agent is generally used in an amount that does not have adverse biological effects, but is sufficient to provide isosmotic and/or isotonic compositions. When glycerol is the osmotic agent, glycerol may be present in the range of 2 to 5% (wt/vol), such as 2.1% to 2.9% (wt/vol), including 2.3% to 2.7%. In specific embodiments, the emulsions of the present invention comprise 2.5% glycerol.

7. pH Regulating Agent

In some embodiments, the compositions according to the present invention have a pH within the range of pH 6.0 to pH 9.0, such as pH 6.5 to pH 8.5, including pH 7.0 to 8.0. The pH of the compositions may be adjusted by methods known in the art, e.g., through the use of an appropriate base that neutralizes the negative charge on the fatty acids, through the use of an appropriate buffer, or a combination thereof. A variety of bases and buffers are suitable for use with the emulsions of the present invention. One skilled in the art will appreciate that the addition of buffer to the emulsion will affect not only the final pH, but also the ionic strength of the emulsion. High ionic strength buffers may negatively impact the zeta potential of the emulsion and are, therefore, not desirable. In a specific embodiments, the pH is adjusted to the desired value by addition of 1N sodium hydroxide.

8. Optional Additives

The compositions according to the present invention optionally comprise one or more pharmaceutically acceptable additives, such as acidifying, alkalizing, binding, chelating, complexing, solubilizing agents, antiseptics, preservatives (including antimicrobials and antioxidants), suspending agents, stabilizing agents, wetting agents, viscosity modifying agents, solvents, cryo-protectants, diluents, lubricants and other biocompatible materials or therapeutic agents. In certain embodiments, such additives assist in stabilizing the colloidal dispersion or in rendering the formulations of the present invention biocompatible.

In one embodiment, the compositions of the present invention do not comprise Vitamin E. In another embodiment the compositions of the present invention do not comprise Vitamin C. In another embodiment the compositions of the present invention do not comprise hexasodium phytate.

In specific embodiments. the compositions of the present invention are free of, or substantially free of alcohol. In one embodiment, the compositions of the present invention are free of, or substantially free of, ethanol. In a further embodiment the compositions of the additionally or alternatively do not contain organic solvents.

In specific embodiments, In specific embodiments, the compositions according to the “Progesterone embodiment” comprise less than 2.5% wt/vol benzyl benzoate.

In specific embodiments, compositions according to both the “Progesterone embodiment” and the “Progestogen/Oil embodiment” comprise less than 1% wt/vol benzyl benzoate, or comprise less than 1% wt/vol benzyl alcohols and/or derivatives thereof. In specific embodiments, the compositions do not contain benzyl benzoate, and in some embodiments do not contain benzyl alcohols and/or derivatives thereof. In one embodiment, the compositions do not contain cyclodextrin.

Ratios of Composition Components

While exemplary amounts of different components that may be included in the compositions of the invention are set forth above, other aspects of the invention relate to ratios of specific components, as discussed below.

Progestogen:Oil Ratio

As noted above, the compositions of the invention advantageously have a low oil content, such that a minimum amount of lipid is delivered to the subject per unit volume, such that adverse side effects such as hyperlipidemia may be avoided. Moreover, in some embodiments, the compositions achieve improved progestogen solubility in oil, whilst maintaining, or improving, the chemical stability and/or physical stability of the emulsions, such that higher doses of progesterone can be delivered to a subject per unit oil.

The compositions according to the “Progesterone embodiment” may contain progesterone and oil in a ratio of progesterone to total oil component (wt/wt) of at least 1:35, at least 1:33, or at least 1:32.

According to specific embodiments of both the “Progestogen/Oil embodiment” and the “Progesterone embodiment,” the ratio of progestogen (e.g., progesterone) to total oil component (wt/wt) may be at least. Typically, the latter ratio does not exceed 1:22, 1:23, 1:24, 1:25, 1:26, 1:27, 1:28 or 1:29. In one embodiment, the ratio of progestogen to oil component is between 1:32 and 1:25 (wt/wt), or between 1:31 to 1:29 (wt/wt).

In specific embodiments, the compositions comprise progestogen, such as progesterone, in an amount expressed as % wt/wt of the oil of greater than 1%, greater than 1.5%, greater than or equal to 2%, or greater than or equal to 2.2%. In more specific embodiments, the progestogen is present in an amount greater than 2.5%, greater than 3%, or greater than 3.2% wt./wt. of the oil.

Emulsifier (Phospholipid):Oil

It was found that excess amounts of phospholipid in oil-in-water compositions can lead to an increase in phospholipid degradation products following autoclaving and/or storage, causing a drop in pH, which in turn negatively impacts upon emulsion stability. Furthermore, excess phospholipid may lead to an increase in the number of large fat-free micelles in the compositions, and hence an undesirable PFAT₅ value. On the other hand, compositions with too low a level of phospholipids do not show sufficient emulsion droplet stability to withstand sterilization by autoclaving and storage. Compositions comprising an optimized amount of phospholipid, relative to the oil content of the composition, demonstrate optimum particle size distribution, and superior physical stability and pH stability throughout storage.

In one embodiment, such as wherein the emulsifier is phospholipid, the compositions comprise the emulsifier in an amount (expressed as % wt./wt of the total oil component) within the range of 6.8 to 43%, such as 8.4 to 42.5%, including 12-26%, such as 14-25%, including 15 to 22%. In a specific embodiment, the emulsifier is phospholipid and is present in an amount of 16-18% (wt/wt) of the oil.

In some embodiments, the compositions comprise phospholipid in an amount expressed as % wt/wt of the oil, greater than or equal to 6.8%, greater than or equal to 8.4%, greater than or equal to 12%, greater than or equal to 14%, or greater than or equal to 15%. In some embodiments, the compositions comprise phospholipid in an amount expressed as % wt/wt of the oil, of less than or equal to 43%, less than or equal to 42.5%, less than or equal to 26%, less than or equal to 25%, or less than or equal to 22%.

In another embodiment of the present invention, such as wherein the source of phospholipid is lecithin, the compositions comprise lecithin in an amount within the range of 8 to 50% of the oil (wt/wt), such as 10 to 48% of the oil (wt/wt), including 13-40% of the oil (wt/wt), such as 15-33% of the oil (wt/wt), including 18 to 31% of the oil (wt/wt). In a specific embodiment, the emulsifier is egg lecithin and is present in an amount of 19-21% (wt/wt) of the oil.

In some embodiments, the compositions of the present invention comprise lecithin, such as egg lecithin, in an amount expressed as % wt/wt of the oil, of greater than or equal to 8%, greater than or equal to 10%, greater than or equal to 13%, greater than or equal to 15%, or greater than or equal to 18%. In some embodiments, the compositions comprise lecithin, such as egg lecithin, in an amount expressed as % wt/wt of the oil, of less than or equal to 50%, less than or equal to 48%, less than or equal to 40%, less than or equal to 33%, or less than or equal to 31%.

Co-surfactant:Oil

As noted above, in certain embodiments of the present invention, the compositions comprise a co-surfactant, such as oleate or oleic acid. In specific embodiments, the co-surfactant may be present in an amount expressed as % wt/wt of the oil component, within the range of 0.08 to 2%, such as 0.1 to 0.9%, including 0.3 to 0.7%. In another embodiment, the co-surfactant is present in an amount greater than 0.02% wt/wt of said oil. In a specific embodiment, the co-surfactant is oleate or oleic acid, and is present in an amount of 0.5% of the oil (wt/wt).

In some embodiments, the co-surfactant is present in an amount expressed as % wt/wt of the oil, of greater than 0.02, greater than or equal to 0.08%, greater than or equal to 0.1%, or greater than or equal to 0.3%. In other embodiments, the concentration of co-surfactant, in an amount expressed as % wt/wt of the oil, is less than or equal to 2%, less than or equal to 0.9%, or less than or equal to 0.7%.

Cosurfactant:Emulsifier (Phospholipid)

In one embodiment of the present invention, the compositions comprise phospholipid as an emulsifier, and a co-surfactant, such as oleate. In specific aspects of these embodiments the co-surfactant and the emulsifier may be present in a co-surfactant to phospholipid ratio (wt/wt) within the range of 1:85 to 1:12, such as 1:82 to 1:17, including 1:68 to 1:20, such as 1:51 to 1:26, including 2:85 to 1:34.

In some embodiments, the co-surfactant and the phospholipid are present in a co-surfactant to phospholipid ratio (wt/wt) greater than or equal to 1:85, greater than or equal to 1:82, greater than or equal to 1:68, greater than or equal to 1:51, or greater than or equal to 2:85. In some embodiments, the co-surfactant and the phospholipid are present in a co-surfactant to phospholipid ratio (wt/wt) less than or equal to 1:12, less than or equal to 1:17, less than or equal to 1:20, less than or equal to 1:26, or less than or equal to 1:34.

In another embodiment of the present invention, the compositions comprise egg lecithin as an emulsifier, and a co-surfactant, such as oleate. In specific aspects of these embodiments, the co-surfactant and the emulsifier may be present in a co-surfactant to lecithin ratio (wt/wt) within the range of 1:100 to 1:15, such as 1:80 to 1:20, including 1:70 to 3:70, such as 1:60 to 1:30, including 1:50 to 1:40.

In specific embodiments, the co-surfactant and the lecithin are present in a co-surfactant to lecithin ratio (wt/wt) greater than or equal to 1:100, greater than or equal to 1:80, greater than or equal to 1:70, greater than or equal to 1:60, or greater than or equal to 1:50. In some embodiments, the co-surfactant and the lecithin are present in a ratio (wt/wt) less than or equal to 1:15, less than or equal to 1:20, less than or equal to 3:70, less than or equal to 1:30, or less than or equal to 1:40.

In a specific embodiment wherein the co-surfactant is oleate and the emulsifier is egg lecithin, the co-surfactant to emulsifier ratio (wt/wt) is within the range of 1:60 to 1:30, such as 1:60 to 1:35. In more specific embodiments, wherein the co-surfactant is oleate and the emulsifier is egg lecithin, the co-surfactant to emulsifier ratio (wt/wt) is within the range of 1:51 to 1:30, such as 1:51 to 1:34.

Progestogen:Emulsifier (Phospholipid)

In one embodiment, the progestogen is present in an amount less than 58% wt/wt of the phospholipid, including less than 29% wt/wt of the phospholipid. In another embodiment, the progestogen is progesterone, and the progesterone is present in amount, expressed as a % wt/wt of the phospholipid, of greater than 7.8%, greater than 9.8%, greater than 13%, or greater than 15%. In accordance with any of these embodiments, the progestogen is progesterone, and the progesterone is present in amount, expressed as a % wt/wt of the phospholipid, of less than 47%, less than 39%, less than 26%, or less than 20%.

In some embodiments, the progestogen is progesterone and phospholipid is provided by lecithin, the progesterone and lecithin may be present in a wt/wt ratio of 1:15 to 2:5, 1:12 to 1:3, 1:9 to 2:9, or 2:15 to 1:6. In a specific embodiment, the progesterone to lecithin ratio (wt/wt) is less than 1:2, including less than 1:4.

In one embodiment of the compositions according to the present invention the progestogen is progesterone, the emulsifier is, for example, egg lecithin, and the progesterone and emulsifier are present in a wt/wt ratio of 1:15 to 2:5, such as 1:12 to 1:3, including 1:9 to 2:9, such as 2:15 to 1:6. In a specific embodiment wherein the emulsifier is egg lecithin and the progestogen is progesterone, the progestogen to emulsifier ratio (wt/wt) is less than 1:2, such as less than 1:4.

In another embodiment of the compositions according to the present invention the progestogen is progesterone, the emulsifier is, for example, phospholipid, and the progesterone is present as a wt. % of the emulsifier, within the range of 7.8 to 47%, such as 9.8% to 39%, including 13 to 26%, such as 15 to 20%.

In a specific embodiment wherein the emulsifier is phospholipid, the progestogen is present in an amount less than 58% wt. of the phospholipid, such as less than 29% wt. of the phospholipid.

Progestogen:Co-surfactant

In one embodiment, co-surfactant is present in compositions according to the present invention in an amount greater than 2.5 wt. % of the progestogen, such as than 5% of the progestogen.

Packaging

The compositions of the present invention may be provided as ready-to-use compositions. “Ready-to-use” as used herein means that no further formulation, such as diluting or mixing together of multiple components, is required.

The compositions of the present invention may be provided in sealed packaging. The packaging should be compatible for use with lipid formulations and progestogens. Examples of materials not suitable for packaging of oily formulations include PVC and DEHP. Suitable packaging which is compatible with oily formulations includes but is not limited to polypropylene-based bags and glass bottles. Conventional glass is a suitable packaging material for compositions of the present invention. In specific embodiments, the composition is packaged in a sealed container. The container may be overwrapped to provide protection from the physical environment. In one embodiment, the composition is packaged in a sealed container having a volume of 250 ml. In one embodiment, the composition is packaged in sealed container under a headspace of inert gas.

In some embodiments the compositions are packaged in inert containers. In some embodiments, the inert containers are light occluded. In other embodiments, the container comprises a double-layered wall, and, in more specific embodiments, the area between the two layers is filled with an inert gas in order to prevent oxidation. For prolonged storage, the packaging material advantageously prevents the diffusion of oxygen from the ambient air towards the compositions of the invention, to prevent the formation of oxygen degradants within the compositions.

In some embodiments, the composition is packaged in a unit dose. A unit dose may provide sufficient composition for administration of a progestogen bolus dose to a subject, or for administration of the composition over a predetermined period of time such as the first hour, first 2 hours, first 4 hours, etc., of treatment. The unit dose enables rapid and convenient administration of the composition in emergency situations, for example by paramedics in the ambulance, or by first aiders/medics at the location an injury/event occurs. Non-limiting examples of unit dose forms are injections, pre-filled syringes, glass vials, and/or sealed bags.

In some embodiments, the composition is packaged within a device similar to an insulin-pump device, which is used to administer a continuous infusion therapy, or in a cartridge designed for use with such a device. Exemplary insulin pumps are those marketed by MiniMed and Disetronic. Such pumps may comprise for example, a cannula, a pump reservoir or cartridge in which the composition is stored, a pump which may be battery operated, and means of allowing the user to control the exact amount of active being delivered, such as for example, a computer chip.

Specific Example

In one specific embodiment, the composition of the present invention comprises 0.15-0.25% wt/vol progesterone; 5.0-7.0% wt/vol oil; 1.0-1.4% wt/vol egg lecithin; 80-98.9% wt/vol water; and has a pH of 6.0-9.0. Compositions according to this specific embodiment represent a compromise between delivery of a desirable amount of progestogen per unit volume liquid, delivery of a desirable amount of progestogen per unit oil, physical stability and safety of administration of the emulsion.

Properties of the Emulsion

Compositions according to the present invention typically are milky white in appearance, and present as visually homogenous emulsions.

Emulsion Droplet Particle Size Distribution

PFAT₅ Value

The United States Pharmacopeia (USP) sets the limit for globule size distribution in lipid injectable emulsions (USP 729—Pharm. Forum. 2005; 3:1448-1453). The limit for fat globules of diameter >5 μm in injectable emulsions, expressed as volume-weighted percentage fat >5 μm is not exceeding 0.05%, or PFAT₅ not exceeding 0.05% (USP 729—Pharm. Forum. 2005; 3:1448-1453). Compositions having a PFAT₅, value exceeding 0.05% are considered to be unsafe for intraveneous administration. The PFAT₅ value of an emulsion may be influenced by several factors including the total oil content of the emulsion, the type and amount of phospholipid, the choice of co-surfactant, the co-surfactant-to-oil ratio, and the stability of the emulsion droplets to coalescence and/or flocculation.

In specific embodiments, the compositions according to the present invention have a PFAT₅ value of less than or equal to 0.05%, such as less than or equal to 0.04%, including less than or equal to 0.02%, such as less than or equal to 0.01%.

In one embodiment, 100% of the emulsion droplets of a composition of the present invention are less than or equal to 5 μm in diameter, and at least 98% of droplets, including 99% of droplets, are less than or equal to 1.5 μm diameter. The particle size distribution of droplets greater than 1 μm in diameter is determined by Coulter counter (Coulter Multisizer III).

PCS

In one embodiment, the droplets less than or equal to 1 μm in diameter have a maximum PCS z-average of 350 nm, and/or a PCS polydispersion value of no more than 0.25. In a specific embodiment, the droplets less than or equal to 1 μm in diameter have a maximum z-average of 250 nm, and/or a polydispersion value of no more than 0.20. In an even more specific embodiment, the droplets less than or equal to 1 μm in size have a maximum z-average of 220 nm, and/or a polydispersion value of no more than 0.15.

Median Droplet Size

The emulsion droplet size is the key parameter determining the kinetics of emulsion destabilisation, since droplet size directly influences the rate of phenomena such as, coalescence, creaming, flocculation, ostwald ripening. and ultimately phase separation. Emulsion droplet size is therefore indicative of emulsion stability. Multiple parameters influence emulsion droplet size, including for example the oil-type, surfactant and co-surfactant type, presence of active ingredients, the amount of oil, oil-to-surfactant and oil-to-co-surfactant ratios.

In one embodiment, the emulsion droplet particles of compositions according to the present invention have a volume based median diameter, or D[4,3], of ≦300 nm, such as ≦230 nm, including ≦200 nm, such as ≦185 nm, including ≦180 nm.

In a specific embodiment, the compositions according to the present invention maintain a volume based median diameter, or D[4,3], of ≦300 nm, such as ≦230 nm, including about ≦200 nm, such as ≦185 nm, including about ≦180 nm, following autoclaving at 121° C. for 15 mins, and/or following storage at 60° C. for at least 3 weeks, including 4 weeks.

Mean Droplet Size

In one embodiment, the emulsion droplet particles of compositions according to the present invention have a volume based mean diameter, or d(0,5) of ≦300 nm, such as ≦250 nm, including ≦200 nm, such as ≦185 nm, including ≦180 nm.

In a specific embodiment, the compositions according to the present invention maintain a volume based mean diameter, or d(0,5) of ≦300 nm, such as ≦250 nm, including ≦200 nm, such as ≦185 nm, including ≦180 nm, following autoclaving at 121° C. for 15 mins, and/or following storage at 60° C. for at least 3 weeks, including 4 weeks.

Span

The Mastersizer “Span” value is a measure of the width or spread of the particle size distribution curve, and is calculated by the formula d(v,0.9)−d(v,0.1))/d(v,0.5) by the Mastersizer unit. In a specific embodiment, compositions of the present invention have a Span of ≦2400 such as ≦2100.

Zeta-potential

The zeta potential is related to the stability of the emulsion. Emulsions with a high zeta potential are electrically stabilized while those with low zeta potentials tend to coagulate or flocculate. The zeta potential of emulsions is influenced for example by the choice and amount of surfactant and co-surfactant, the pH of the emulsions, as well as ionic strength of the aqueous solution.

In one embodiment, compositions of the present invention have a zeta potential within the range of, −30 mV to −70 mV, such as −40 mV to −65 mV, including −51 mV to −60 mV. In addition, the zeta potential of the emulsion compositions of the present invention may be −30 mV, −35 mV, −40 mV, −45 mV, −50 mV, −55 mV, −60 mV, −65 mV or −70 mV or higher.

Particulate Matter

In certain embodiments the compositions of the present invention are free of crystalline solid at ambient temperature (e.g., at one or more temperatures selected from 4° C., from 2° C. to 8° C. or from 20° C. to 25° C.). In specific embodiments, the emulsion compositions of the present invention meet the standards for particulate size and count in injection liquids (USP 788, Method 2—Microscopic Particle count test). For example, the compositions may contain 0-12 particles per ml equal to or greater than 10 μm and 0-2 particles per ml equal to or greater than 25 μm.

Stability of the Emulsions

Physical Stability

In specific embodiments, the compositions according to the present invention are surprisingly heat sterilizable. “Heat-sterilizable” as used herein means that the compositions maintain their physical stability, i.e. do not phase-separate or show signs of flocculation and/or coalescence of the droplets following autoclaving at 121° C. for 15 mins.

In specific embodiments, the compositions according to the present invention are surprisingly storage stable. “Storage stable” as used herein means that the compositions maintain their physical stability, i.e. do not phase-separate or show signs of flocculation and/or coalescence of the droplets following at least three, including four, weeks storage at 60° C.

In specific embodiments, compositions according to the present invention have a PFAT₅ value of less than 0.05%, such as less than or equal to 0.03%, including less than or equal to 0.02%, such as less than or equal to 0.01%, following one, or two, or even three rounds of autoclaving at 121° C. for 15 mins, and/or following three, or four, weeks storage at 60° C.

The compositions typically do not show any signs of discoloration upon sterilization by autoclaving at 121° C. for 15 mins, and/or storage at 60° C. for three or four weeks.

In other specific embodiments, the emulsion droplets of compositions according to the present invention show an increase in volume-based mean diameter, or d(0,5), of no greater than 2%, such as no greater than 1.5%, including no greater than 1%, following one, or two, or even three rounds of autoclaving at 121° C. for 15 mins, and/or following three, or four, weeks storage at 60° C.

In another embodiment, the emulsion droplets of compositions according to the present invention show an increase in volume-based median diameter, or d[4,3], of no greater than 2.5%, such as no greater than 2%, including no greater than 1.5%, following one, or two, or even three rounds of autoclaving at 121° C. for 15 mins, and/or following three, or four, weeks storage at 60° C.

Chemical Stability

In one embodiment, the progestogen content of compositions according the present invention is not reduced more than 10% by wt. progestogen, including not more than 5% by wt. progestogen, such as not more than 2% by wt. progestogen, following autoclaving at 121° C. for 15 mins, and/or following three, or four, weeks storage at 60° C.

In another embodiment, the amount of progestogen-derived degradation/oxidation products in the compositions of the present invention does not exceed 1% by wt progestogen, or does not exceed 0.7% by wt progestagen for any individual chemical species, and the total sum of progestogen-derived degradation/oxidation products does not exceed 3% by wt. progestogen, following autoclaving at 121° C. for 15 mins, and/or following three, or four, weeks storage at 60° C.

In a specific embodiment wherein the progestogen is progesterone, the individual levels of 6-ketoprogesterone, 6-hydroxyprogesterone and 20-hydroxyprogesterone (α- and β-), or δ-6-progesterone do not exceed 1%, or do not exceed 0.7% by wt progesterone, and the total sum of progesterone degradation products does not exceed 3% by wt progesterone, following one, two, or three rounds of autoclaving at 121° C. for 15 mins, and/or following three, or four, weeks storage at 60° C.

Progestogen and progestogen degradation/oxidation products may be quantified by HPLC.

Emulsion components themselves are also subject to chemical instability. For example phospholipids are broken down into non-esterified fatty acids (NEFA) during storage. This is especially problematic during heat stress, such as following autoclaving and/or prolonged storage. A build up of NEFA negatively impacts upon the pH of the emulsion and the zeta-potential. For these reasons NEFA levels should be limited in compositions of the present invention.

In another embodiment, the non-esterified fatty acids (NEFA) levels of compositions pre- or post-autoclaving and/or storage following three, or four, weeks storage at 60° C. is ≦12 mEq/L, specifically less ≦8 mEq/L.

Sterility

In specific embodiments, the compositions according to the present invention are sterile. As used herein “sterile” refers to compositions meeting the requirements of USP Chapter <71>. In specific embodiments the compositions meet the requirements of USP Chapter <85> “Bacterial endotoxin test”, and optionally additionally meet the requirements of the USP Chapter <151> “pyrogen test”

In accordance with specific embodiments the compositions according to the present invention advantageously exhibit one or more beneficial characteristics. For example, as the compositions have a low oil content (i.e. no greater than 10% wt/vol), a low amount of lipid is delivered to the subject per unit volume, such that side effects including hyperlipidemia may be avoided upon administration of the compositions to a subject. Furthermore, in accordance with specific embodiments the compositions achieve an improved progesterone to oil ratio, such that less lipid is delivered to the subject per unit dose of progestogen, as compared to administration of compositions of the prior art.

In specific embodiments, the compositions of the present invention achieve improved progesterone solubility, whilst maintaining, or improving, the chemical stability and/or physical stability of the emulsions. In specific embodiments, the compositions may be heat-sterilized by autoclaving at 121° C. for 15 minutes without compromising the physical or chemical integrity of the emulsions. Sterilization by autoclaving is beneficial not only in terms of microbiological safety, but also is financially more cost-effective, as compared for example to filter sterilizing.

Furthermore, in specific embodiments, the compositions exhibit safety advantages over the prior art, such as for example, (a) the subject is exposed to less lipid per unit dose of active agent, (b) the compositions meet the standards for particle size and count in injection liquids (USP 788, Method 2) and/or comprise a lesser level of progestogen crystals, (c) the compositions have a low PFAT₅ value (as discussed in more detail above), (d) the compositions contain lower levels of chemical impurities, (e) the compositions may be autoclaved using the gold standard method for microbiological safety, and/or (f) the compositions do not comprise alcohol or potentially toxic organic solvents.

As a result of one or more of the above-described advantages of the compositions described herein, the compositions provide an improved availability of the progestogen contained therein (e.g., good pharmacokinetics and bioavailability, such as may be reflected in serum hormone levels and/or plasma concentration), and

administration of the compositions provides improved consistency in patient dosing, relative to compositions of the prior art.

Finally the emulsion compositions according to the present invention in addition to being convenient and safe to use, are advantageously provided in a sterile, ready-to-use form, have a shelf life of 1 or 2 years at room temperature.

Manufacturing Process

In another aspect, the present invention relates to a method of manufacturing the oil-in-water emulsion compositions as defined herein before, said method comprising the steps of:

-   -   a) combining water, and phospholipid, and optionally an osmotic         agent to produce an aqueous composition;     -   b) combining progestogen and oil to produce an oily composition;         and     -   c) combining the aqueous composition and the oily composition         followed by homogenization to form a homogenous oil-in-water         emulsion.

According to a specific embodiment, the aqueous composition is homogenized so as to produce a homogeneous suspension, before said aqueous composition is combined with the oily composition. In another advantageous embodiment, the progestogen is added to oil having a temperature of at least 40° C. to facilitate dilution of the progestogen. In other specific embodiments, the oily composition is filtered before it is combined with the aqueous composition.

In some very specific embodiments, the methods of manufacture comprise the following steps:

-   -   A) dissolving an optional osmotic agent in an aqueous medium and         stirring;     -   B) adding surfactant, such as egg lecithin, and stirring;     -   C) optionally adding a co-surfactant and optionally a pH         regulating agent and mixing;     -   D) dissolving progestogen in oil to form an oil phase;     -   E) filtering the oil phase, followed by addition of the filtered         oil phase to the aqueous phase, and mixing;     -   F) homogenization to fowl a homogenous emulsion;     -   G) optional addition of water;     -   H) optional addition of sufficient 1N NaOH to adjust the pH to         pH 8.0-8.8;     -   I) optional addition of sufficient aqueous medium to achieve the         final volume.

In a specific embodiment, the homogenization is performed at greater than or equal to 350 bar, or greater than or equal to 370 bar.

In specific embodiments, the methods of manufacturing of the emulsions involve the steps of dissolving the egg lecithin in aqueous medium (rather than in oil), adding the oil phase to the aqueous phase (rather than vice versa), and homogenization at greater than or equal to 350 bar. These steps are believed to result in emulsions with advantageous properties in terms of particle size and emulsion stability.

In another specific embodiments, the emulsion is packaged in sealed containers, and sterilized, such as by heating to at least 121° C. (e.g. 121° C. to 123° C.) for a minimum of 15 mins holding time. The autoclave program may be a rotary cycle.

In other very specific embodiments, the methods of manufacture comprise the following steps:

-   -   A) dissolving an osmotic agent in an aqueous medium and         stirring;     -   B) adding phospholipid, specifically egg lecithin and stirring;     -   C) optionally adding a co-surfactant and a pH regulating agent         and mixing;     -   D) dissolving progesterone in soybean oil to form an oil phase;     -   E) filtering the oil phase, followed by addition of the filtered         oil phase to the aqueous phase, and mixing;     -   F) homogenization to form a homogenous emulsion;     -   G) optional addition of water;     -   H) optional addition of sufficient 1N NaOH to adjust the pH to         pH 8.0-8.8;     -   I) optional addition of sufficient aqueous medium to achieve the         final volume.

The following provides a detailed example of a method of manufacture. The skilled artisan readily will understand that various modifications and variations can be made, and still fall within the scope of the invention.

Preparation of the Pre-emulsion

A clean vessel (vessel A) is filled to about 15% of the bulk volume with aqueous medium. The temperature of the aqueous medium is adjusted to about 55-60° C. and the aqueous medium is degassed with nitrogen until its residual oxygen content is ≦about 0.1 mg/L. The aqueous medium is kept under a nitrogen atmosphere, with a residual oxygen content of ≦about 0.1 mg/L, throughout the entire duration of the emulsion manufacture process. An osmotic agent is added to the aqueous medium and stirred with a magnetic stirrer for about 3-5 minutes at about 50 Hz. Surfactant is added to the aqueous mixture. Co-surfactant and a pH regulator are optionally added and the mixture is stirred with a high shear mixer (e.g., UltraTurrax) at about 50 Hz until a homogenous suspension, with no surfactant visible on the surface of the aqueous phase, is obtained.

Oil phase: Oil is added to a second vessel (vessel B) and the temperature is adjusted to about 60° C. Progestogen is then dissolved in the heated oil, by stirring with a magnetic stirrer at about 50 Hz for about 10 min+/−5 min.

The oil phase from vessel B is filtered through a 0.2 μm filter and slowly transferred into the aqueous phase in vessel A. The pre-emulsion is obtained by constant stirring at about 50 Hz for about 15 min with a high shear mixer (e.g., Ultra Turrax) until a visually homogenous pre-emulsion is achieved.

Preparation of the Emulsion

The pre-emulsion is subject to about 4 rounds of homogenization. Each round of homogenization comprises a first step wherein the pre-emulsion is subjected to about 400+/−30 bars pressure at a temperature of about 50-80° C. (after heat exchange), and a second step wherein the pre-emulsion is subjected to about 100+/−30 bars pressure at a temperature of about 55-80° C. (after heat exchange).

The emulsion is filtered through a 10 μm filter into a clean storage tank, containing sufficient aqueous medium to give a volume of emulsion equal to 90% of the final volume. The aqueous medium is degassed with nitrogen until the residual oxygen reaches ≦about 0.1 mg/l, and is maintained under a layer of nitrogen. The emulsion is cooled to about 25-30° C. A pH regulator is optionally added to achieve a pH of 8.0-8.8. Additional aqueous medium may be added to bring the emulsion to the final concentration.

Filling

The emulsion is transferred to a filling machine where it is transferred into packaging and sealed, such as in glass bottles. The filling device is flushed with and stored under nitrogen. A stream of nitrogen is blown into the packaging prior to filling and during the filling process, such that the oxygen content in the packaging remains ≦0.5 mg/L In a specific embodiment, 255+/−1.5 ml of emulsion is added to each unit of packaging. The filled packages then undergo evacuation. In a specific embodiment, the packages undergo four rounds of air evacuation, each round consisting of 0.5 seconds of air evacuation followed by 0.5 seconds of nitrogen gassing, and a final vacuum value of 0.60 bar (0.40 absolute bar) is achieved. The packages are stoppered, such as with a rubber stopper (e.g. Stelmi RG6720 halobutyle stoppers).

The packaged emulsion is sterilized by autoclaving, for example, within a maximum of 16 hours holding time (i.e. within 16 hours post-filling). The autoclaving process typically involves heating to 121° C. (121° C. to 123° C.) for a minimum of 15 mins holding time. The autoclave program is, for example, a rotary cycle. Following sterilization the bottles are visually checked for signs of free fat droplets. The emulsion typically is stored at 15° C. to 25° C.

Method of Treatment

The compositions described herein may be administered parenterally, such as intravenously or intra-arterially, to subjects for therapeutic or prophylactic use. In specific embodiments the subject is a mammal, such as a human.

The compositions described herein have neuro-protective and/or neuro-regenerative properties. The compositions therefore are useful in the treatment or prevention of nervous system disorders or conditions. Exemplary disorders and conditions include, but are not limited to, central nervous system (CNS) disorders or conditions, spinal chord injury, traumatic brain injury, mild head injury, including concussion characterized by a temporary loss of brain function, pediatric brain injury, degenerative disorders of the CNS such as Parkinson's disease, dementia, including Alzheimer's disease, demyelinating conditions such as multiple sclerosis and chronic, diabetic peripheral neuropathology.

Other exemplary disorders and conditions include ischemic neurological conditions, such as ischemic CNS injury, stroke, including ischemic stroke, hemorrhagic stroke and transient ischemic attacks, and neurocognitive impairments attributed to cardiopulmonary bypass during cardiac surgery, for example post-perfusion syndrome. Further examples include asphasia, sleep disorders, and anxiety disorders such as post-traumatic stress disorder.

The compositions are also useful to provide relief of symptoms associated with the above-listed disorders, such as restoring cognitive function, restoring sleep patterns, normalizing mood disorders, etc. The compositions are also useful to treat post-traumatic stress disorders.

In accordance with one embodiment, the present invention provides methods of treating a mammalian subject with a traumatic CNS injury, such as a traumatic brain injury. Exemplary methods comprise treatment of a TBI in a mammalian subject by administering to the subject in need thereof a pharmaceutical composition according to the present invention, such that a therapeutically effective concentration of progestogen is delivered. In a specific embodiment the mammalian subject is a human. For example, the methods of the present invention may comprise parenterally administering the progestogen-comprising pharmaceutical compositions of the present invention to a subject having a traumatic CNS injury, such as a TBI. In accordance with the method of the present invention, the pharmaceutical composition is used to promote a positive therapeutic response with respect to the traumatic central nervous system injury.

Traumatic brain injury is physical injury to brain tissue that temporarily or permanently impairs brain function. Diagnosis is suspected clinically and may be confirmed by imaging (primarily CT). Clinical manifestations vary markedly in severity and consequences. Injuries are commonly categorized as open or closed. Open injuries involve penetration of the scalp and skull. Closed injuries typically occur when the head is struck, strikes an object, or is shaken violently, causing rapid brain acceleration and deceleration.

The compositions of the invention can be used to treat a TBI, including blunt traumas (e.g., closed injuries), as well as penetrating traumas. By “treatment” is intended any improvement in the subject having the traumatic CNS injury, including both improved morphological recovery (i.e., enhanced tissue viability) and/or behavioral recovery. The improvement can be characterized as an increase in either the rate and/or the extent of behavioral and anatomical recovery following the traumatic CNS injury. Accordingly, a “positive therapeutic response” includes both a complete response and a partial response. Various methods to determine if a complete or a partial therapeutic response has occurred are discussed in detail in patent applications WO2006/102644, WO2006102596, and WO2008/039898.

By “therapeutically effective amount” is meant an amount of progestogen that is sufficient to elicit a therapeutic effect. Thus, in some embodiments, the amount of a progestogen in an administered dose unit in accordance with the present invention is effective in the treatment or prevention of neuronal damage that follows a traumatic injury to the CNS and hence, elicits a neuroprotective effect. Neurodegeneration is the progressive loss of neurons in the central nervous system. As used herein, “neuroprotection” is the arrest and/or reverse of progression of neurodegeneration following a traumatic CNS injury. The therapeutically effective amount will depend on many factors including, for example, the specific activity of the progestogen, the severity and pattern of the traumatic injury, the resulting neuronal damage, the responsiveness of the patient, the weight of the patient, along with other intra-person variability, the mode and/or method of administration, and the progestogen formulation used.

The progestogen emulsion compositions of the present invention may be administered using any acceptable method known in the art, including intravenous (IV) injection, intramuscular (IM) injection, or subcutaneous (SC) injection. In specific embodiments of the invention, the composition is administered intravenously, such as by IV injection. When administered intravenously, the composition can be administered by infusion over a period of from 1 to 144 hours. In some embodiments, infusion of the progestogen occurs over a period of 24 to 72 hours, over a period of 48 to 96 hours, or over a period of about 24 to about 144 hours. In a specific embodiment, the infusion of the progestogen occurs over a period of about 96 to about 120 hours.

In one embodiment of the present invention, the composition is administered via parenteral, such as intravenous administration, in a dose of about 0.1 ng to about 100 g per kg of body weight, 10 ng to 50 g per kg of body weight, from 100 ng to 1 g per kg of body weight, from 1 μg to 100 mg per kg of body weight, from 1 mg to 90 mg per kg of body weight, from 2 mg to 80 mg per kg of body weight; and from 3 mg to 70 mg per kg of body weight. Alternatively, the amount of progestogen administered to achieve a therapeutic effective dose is 0.1 ng, 1 ng, 10 ng, 100 ng, 1 μg, 10 μg, 100 μg, 1 mg, 2 mg, 3 mg, 4 mg, 5 mg, 6 mg, 7 mg, 8 mg, 9 mg, 10 mg, 15 mg, 20 mg, 25 mg, 30 mg, 35 mg, 40 mg, 45 mg, 50 mg, 55 mg, 60 mg, 65 mg, 70 mg, 75 mg, 80 mg, 85 mg, 90 mg, 95 mg, 100 mg, or 500 mg per kg of body weight, or greater. In a specific embodiment, progestogen is administered intravenously, in a dose of between 50 mg and 90 mg per kg of body weight.

Progestogen may be administered once or several times a day. The duration of the treatment may be once per day for a period of 1, 2, 3, 4, 5, 6, 7 days or more. The daily dose can be administered either by a single dose in the form of an individual dosage unit or several smaller dosage units or by multiple administration of subdivided dosages at certain intervals. Subsequent dosage units can be administered any time following the initial administration such that a therapeutic effect is achieved. For instance, additional dosage units can be administered to protect the subject from the secondary wave of edema that may occur over the first several days post-injury. In a specific embodiment, the first dosage unit is administered no later than from 8 hours post-injury.

In specific embodiments of the invention, the progestogen is administered in a constant dosing regimen. By “constant dosing regimen” is meant that the progestogen is administered in a constant total hourly infusion dose of progestogen over the course of treatment. In other embodiments of the invention, the therapy is administered in a “two-level dosing regimen.” By “two-level dosing regimen” it is meant that the composition is administered during two dosing time periods. In one embodiment, the total hourly dose of progestogen administered during the first time period of the two-level dosing regimen is a higher total infusion dose of progestogen per hour than that given during the second time period of the two-level dosing regimen. In a specific embodiment, a continuous dose of 0.71 mg/kg/hr is administered intravenously during the first time period of the two-level progestogen dosing regimen, and a dose of 0.5 mg/kg/hr is given during the second time period of the two-level progestogen dosing regimen. In a highly specific embodiment the first time period of the two-level dosing regimen has a duration of 1 hour, and the second time period has a total duration of 120 hours.

The total hourly dose of progestogen to be administered during the constant or two-level progestogen dosing regimen can provide a final serum level of progestogen of 100 ng/ml to 1000 ng/ml, 1100 ng/ml to 1450 ng/ml, 100 ng/ml to 250 ng/ml, 200 ng/ml to 350 ng/ml, 300 ng/ml to 450 ng/ml, 350 ng/ml to 450 ng/ml, 400 ng/ml to 550 ng/ml, 500 ng/ml to 650 ng/ml, 600 ng/ml to 750 ng/ml, 700 ng/ml to 850 ng/ml, 800 ng/ml to 950 ng/ml, 900 ng/ml to 1050 ng/ml, 1000 ng/ml to 1150 ng/ml, 1100 ng/ml to 1250 ng/ml, 1200 ng/ml to 1350 ng/ml, 1300 ng/ml to 1500 ng/m. In specific embodiments, the serum level of progestogen comprises 100 ng/ml, 250 ng/ml, 300 ng/ml, 350 ng/ml, 360 ng/ml, 370 ng/ml, 380 ng/ml, 390 ng/ml, 400 ng/ml, 410 ng/ml, 420 ng/ml, 430 ng/ml, 440 ng/ml, 450 ng/ml, 500 ng/ml, 750 ng/ml, 900 ng/ml, 1200 ng/ml, 1400 ng/ml, or 1600 ng/ml. The serum concentration progestogen can be determined by calculating the area under the curve (AUC) over time following IV administration of the reference composition to a subject, as described in WO2006102596.

In further embodiments of the present invention, at least one additional neuroprotective agent can be administered in combination with the progestogen (either as part of the same composition or in a separate composition) to enhance neuroprotection following a traumatic CNS injury. Such agents include, for example, Vitamin D, and/or compounds that reduce glutamate excitotoxicity and enhance neuronal regeneration, as discussed above. Such agents may be selected from, but not limited to, the group comprising growth factors. By “growth factor” is meant an extracellular signaling molecule that stimulates a cell to grow or proliferate. When the progestogen is administered conjointly with other pharmaceutically active agents, (i.e., other neuroprotective agents) lesser concentrations of progestogen may be therapeutically effective.

Having now generally described this invention, the same will be better understood by reference to certain specific examples which are included herein for purposes of illustration only, and are not intended to be limiting of the invention.

EXAMPLES Example 1 Highly Desirable Embodiment

The formulation of Example 1 is a 6% oil emulsion composition, comprising 0.2% progesterone and 1.2% egg lecithin. The phospholipid is present in an amount of 17% of the oil (wt/wt), and the progesterone to oil ratio is 1:30 (wt/wt).

TABLE I Material Quantity Water for Ad 400 L Injection Egg lecithin PL90 4.77 kg Glycerol 9.98 kg Oleic acid 0.12 kg NaOH 1M 470 ml Soy bean oil 23.97 kg Progesterone 0.81 kg

The emulsion of Table I was manufactured as follows. Components, mixtures and the finished emulsion were kept under nitrogen gas, and at a temperature of 55-60° C., unless otherwise indicated.

180 L of water for injection (w.f.i.) was added to a first vessel, warmed to 58° C., whilst mixing at 50 Hz and degassed with nitrogen until a residual oxygen concentration of ≦0.1 mg/L was obtained. 9.98 kg glycerol (anhydrous Glycerol, Axelis, Austria) was added to the water and mixed for 5 minutes at 50 Hz. 23.97 kg of soybean oil (Fresenius Kabi, Sweden) was added to a second vessel, stirred at 50 Hz and warmed to 58° C. 0.81 kg of progesterone (micronized progesterone by Proquina, Mexico) was added to the heated soybean oil under constant stirring. 4.77 kg egg lecithin (PL90, Fresenius Kabi, Sweden) was added to the warmed water-glycerol mixture, followed by 0.12 kg oleic acid (Merck KGaA) and 470 ml NaOH 1M (Merck KGaA). The contents of the first vessel were stirred with Ultra Torrax (UT) at 50 Hz until a homogenous suspension was obtained (about 15 mins). When the oil phase in the second vessel had reached a temperature of 56° C. and the progesterone was fully dissolved, the mixture was stirred for a further 15 mins. The oil-phase was filtered through a 0.2 μm filter, and slowly transferred into the first vessel (over a period of about 18 mins). Two 5 L volumes of water for injection warmed to 58° C. were used to rinse the second vessel, prior to their addition to the first vessel. An additional 110 mL of NaOH 1M was added to bring the pH to pH8.0. The pre-emulsion was stirred with UT at 50 Hz for 15 minutes and a visually homogenous pre-emulsion was achieved.

The pre-emulsion then underwent 4 rounds of homogenization each round lasting about 70 mins, and each round consisting of 2 homogenization steps. The first round consisted of a first step at 418 bar, and a second step at 108 bar. The second consisted of a first step at 407 bar, and a second step at 103 bar. The third round consisted of a first step at 411 bar, and a second step at 102 bar. The final round consisted of a first step at 410 bar, and a second step at 101 bar. The temperature of the pre-emulsion was between 50° C. and 67° C. inclusive throughout.

150 L w.f.i. was added to a storage tank, heated to 27.9° C. and degassed with Nitrogen gas to reach a residual oxygen concentration of ≦0.1 mg/L. The emulsion was filtered through a 10 μm filter into the w.f.i. containing storage tank. The emulsion was cooled to 27° C., sampled, and sufficient water (23 L) was added to bring the emulsion to final concentration. The final emulsion was degassed to a residual oxygen content of ≦0.1 mg/L, and stored under nitrogen gas at 27° C. for 11 hours prior to filling of the emulsion into bottles. The emulsion was filled into glass bottles, and sealed, giving packaged unit doses of about 250 ml. The amount of oxygen in the emulsion was kept at a level of ≦0.1 mg/L throughout the filling process, by gassing the bottles with nitrogen prior to filling, and gassing the emulsion and the bottles during filling. The bottles were sterilized by autoclaving on a rotary cycle at 121° C. for a holding time of 15 mins (basket with samples rotating at 4 rpm).

In the following table data is presented on the physical and chemical characteristics of the emulsion of example 1 prior to sterilization, following sterilization by autoclaving at 121° C. for 15 mins, and following storage of the autoclaved emulsion at 60° C. for 3 weeks, and for 4 weeks.

EXAMPLE 1 NON-STERILE STERILIZED 3 WEEKS, 60° C. 4 WEEKS, 60° C. PCS 215 214 217 220 Z-AVERAGE [NM] PCS 0.11 0.09 0.10 0.12 POLY MASTERSIZER 0.174 0.175 0.176 0.173 D[4,3] [μM] MASTERSIZER 1.650 1.658 1.656 1.651 SPAN MASTERSIZER 0.521 0.524 0.522 0.524 UNIFORMITY MASTERSIZER 0.147 0.148 0.149 0.146 d(0,5) [μM] COULTER 99.5 99.3 100 99 COUNTER % ≦ 1.5 μM COULTER 100 100 100 100 COUNTER % ≦ 5 μM ACCUSIZER 0.01 0.01 0.00 0.00 [%] (USP 729) APPEARANCE WHITE, WHITE, WHITE, WHITE, HOMOGENEOUS HOMOGENEOUS HOMOGENEOUS HOMOGENEOUS PH-VALUE 8.5 7.9 6.6 7.0 PEROXIDE 0.01 0.04 0 0.2 VALUE [MEQU/L] NEFA 1 2 8 6 [MEQU/L] LPC 1.9 2.8 16 13 [%]

The emulsions of Example 1 have a particle size distribution representative of stable and safe to administer compositions. The Accusizer values show that the PFAT₅ value is well within the limit of <0.05%. The mastersizer data show that the emulsions have low mean (d(0,5)) and median (D[4,3]) particle size values, which are representative of stable emulsions.

Furthermore, the particle size values do not show any significant increases following heat-sterilization or storage at 60° C. for 3 or 4 weeks. The emulsion compositions of Example 1 also exhibit NEFA, LPC and pH values within specification following sterilization and storage.

Comparative Example 2 Progesterone-containing Oil-in-Water Emulsions

The formulation of Table II is a 20% oil emulsion composition, wherein the phospholipid is present in an amount of 6% of the oil (wt/wt), and the progesterone is present in an amount of 3% of the oil (wt/wt). The 20% emulsion formulation of Table II was further diluted with either saline or water to produce 5% oil emulsions, comprising 0.26% phospholipid and 0.15% progesterone. The 5% emulsions produced with saline are non-homogenous (i.e. they phase-separate), and 5% emulsions produced with water have a very low osmolality. The formulations of example 2 therefore fall outside the scope of the claims of the present invention.

TABLE II Material Per 2000 ml Water for Ad 2000 ml Injection Egg lecithin 24 g Glycerol 50 g Sodium oleate 0.6 g Soybean oil 400 g Progesterone 12 g

A. The 20% oil emulsion formulation of Table II (Example 2A) was manufactured by the following method. 400 g soybean oil was heated in a vessel to about 70° C. 12 g progesterone was added to the soybean oil and the mixture was stirred using a magnetic stirrer. 400 ml water was placed in a separate vessel and heated to about 70° C. 50 g glycerol was added to the water phase and dissolved by high shear mixing. 24 g egg lecithin was added to the glycerol solution under high shear mixing. The oil phase was slowly added to the aqueous phase under constant high shear mixing. 0.6 g sodium oleate was added and the solution was further mixed. The resultant pre-emulsion underwent 4 rounds of homogenization at 400 bar (Minilab homogenizer). The emulsion was left to cool to 25° C., the final volume was adjusted to 100% (2 L), and the emulsion was stirred. The emulsion was filtered through a 5 μm filter, and filled into 50 ml glass bottles. The bottles were sterilized by autoclaving at 121° C. for a holding time of 15 mins.

B. The 5% oil emulsion of example 2B was made by diluting 500 ml of the non-autoclaved emulsion of Example 2A with 1500 mL 0.9% NaCl. Upon dilution with the 0.9% NaCl, the emulsions phase-separated.

C. The emulsion of example 2C was made by diluting 500 ml of the non-autoclaved emulsion of Example 2A with 1500 mL water for injection. The emulsion was filtered through a 5 μm filter. The emulsion was filled into 50 ml glass bottles. The bottles were sterilized by autoclaving at 121° C. for a holding time of 15 mins, and stored for 3 weeks at 60° C.

A B C C NON- A NON- NON- C 3 WEEKS, EXAMPLE 2 STERILE STERILIZED STERILE STERILE STERILIZED 60° C. Appearance WHITE, WHITE, PHASE WHITE, WHITE, WHITE, HOMO- HOMO- SEPARATED HOMO- HOMO- HOMO- GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS VISUAL CONTROL NO NO — NO NO NO PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES PCS 285.0 287.8 — 286.7 286.2 286.0 Z-AVERAGE [NM] PCS 0.10 0.12 — 0.10 0.09 0.11 POLY MASTERSIZER 0.348 0.355 — 0.346 0.352 0.348 D[4,3] [μM] MASTERSIZER 1.462 1.395 — 1.474 1.426 1.470 SPAN MASTERSIZER 0.459 0.438 — 0.463 0.448 0.462 UNIFORMITY MASTERSIZER 0.309 0.317 — 0.307 0.313 0.308 d(0,5) [μM] ACCUSIZER 0.21 0.85 — 0.27 0.24 0.18 [%] (USP 729) PH-VALUE 8.2 7.7 — 7.8 7.4 6.1 OSMOLALITY 307 307 292 68 68 68 MOSM

The 20% emulsion (2A) compositions have a PFAT₅ value that exceeds the limits set by USP, chapter <729>. Furthermore, the 20% compositions have larger D[4,3] and d(0,5) values than compositions of the present invention and these values increase upon autoclaving indicating physical instability.

Dilution of 20% oil emulsions of Example 2A with 0.9% NaCl caused the resulting emulsions (2B) to phase-separate. Dilution of the 20% oil emulsions of Example 2A with water to give 5% oil emulsions (2C) gave white homogenous emulsions, with a very low osmolality. Analysis of the physiochemical properties of emulsions 2C revealed that they have a PFAT₅ value that far exceeds the maximum value set by USP, chapter <729>. Furthermore, the median particle size and mean particle size values are larger than the equivalent values observed for the emulsions according to the present invention, and they increase upon autoclaving, indicating poor physical stability.

Comparative Example 3 Progesterone- and Estradiol-containing Oil-in-Water Emulsions

The formulation of Table III is a 20% oil emulsion composition, wherein the phospholipid is present in an amount of 6% of the oil (wt/wt), and the progesterone is present in an amount of 3% of the oil (wt/wt). The formulation additionally contains 0.066% Estradiol hemihydrate. The 20% emulsion formulation of Table III was further diluted with either saline or water to produce 5% oil emulsions, comprising 0.26% phospholipid and 0.15% progesterone. The formulations of Example 3 fall outside the scope of the claims of the present invention.

TABLE III Material Per 2000 ml Water for Injection Ad 2000 ml Egg lecithin 24 g Glycerol 50 g Sodium oleate 0.6 g Soy bean oil 400 g Progesterone 12 g Estradiol hemihydrate 1.32 g

A. The emulsion of example 3A was manufactured by the following method. 400 g soybean oil was heated in a vessel to 70° C. 12 g progesterone and 1.32 g estradiol hemihydrate were added to the soybean oil. The mixtures were stirred using a magnetic stirrer. 400 ml water was placed in a separate vessel and heated to 70° C. 50 g glycerol was added to the water phase and dissolved by high shear mixing. 24 g egg lecithin was added to the glycerol solution under high shear mixing. The oil phase was slowly added to the aqueous phase under constant high shear mixing. 0.6 g sodium oleate was added and the solution was further mixed. The resultant pre-emulsion underwent 4 rounds of homogenization at 400 bar (Minilab homogenizer). The emulsion was left to cool to 25° C., the final volume was adjusted to 100% (2 L), and the emulsion was stirred. The emulsion was filtered through a 5 μm filter. The emulsion was filled into 50 ml glass bottles. The bottles were sterilized by autoclaving at 121° C. for a holding time of 15 mins.

B. The emulsion of example 3B was manufactured by diluting 500 mL of the non-autoclaved emulsion of Example 2A with 1500 ml 09% NaCl and stirring. Upon dilution with the 0.9% NaCl, the emulsions phase-separated.

C. The emulsion of example 3C was manufactured by diluting 500 mL of the non-autoclaved emulsion of Example 3A with 1500 mL water for injection and stirring. The emulsion was filtered through a 5 μm filter. The emulsion was filled into 50 ml glass bottles. Some bottles were sterilized by autoclaving at 121° C. for a holding time of 15 mins, and subsequently stored for 3 or 4 weeks at 60° C.

A B C C NON- A Non- Non- C 3 WEEKS, EXAMPLE 3 STERILE STERILIZED Sterile Sterile STERILIZED 60° C. APPEARANCE WHITE, WHITE, PHASE WHITE, WHITE, WHITE, HOMO- HOMO- SEPARATED HOMO- HOMO- HOMO- GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS VISUAL CONTROL NO NO — NO NO NO PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES PCS 281.4 287.2 — 287.3 286.2 288.4 Z-AVERAGE [NM] PCS 0.12 0.10 — 0.10 0.11 0.13 POLY MASTERSIZER 0.403 0.410 — 0.419 0.404 0.401 D[4,3] [μM] MASTERSIZER 1.757 1.704 — 1.680 1.721 1.702 SPAN MASTERSIZER 0.652 0.634 — 0.626 0.631 0.609 UNIFORMITY MASTERSIZER 0.310 0.316 — 0.324 0.314 0.316 d(0,5) [μM] ACCUSIZER 0.80 0.71 — 0.18 0.16 0.51 [%] (USP 729) PH-VALUE 8.3 7.8 — 8.2 7.4 6.4 OSMOLALITY 394 394 312 75 75 MOSM

The 20% emulsion compositions have a PFAT₅ value that exceeds the limits set by USP chapter <729>. Furthermore, the 20% compositions have larger D[4,3] and d(0,5) values than compositions of the present invention and these values increase upon autoclaving indicating physical instability.

Dilution of 20% oil emulsions of Example 3A with 0.9% NaCl, caused the resulting emulsions (3B) to phase-separate. Dilution of the 20% oil emulsions of Example 3A with water to give 5% oil emulsions (3C) gave white homogenous emulsions, with a very low osmolality. Analysis of the physiochemical properties of emulsions 3C revealed that they have a PFAT₅ value that far exceeds the maximum value set by USP chapter <729>. Furthermore, the median particle size and mean particle size values are larger than the equivalent values observed for the emulsions according to the present invention.

Example 4 Effect of Phospholipid

The following example demonstrates the effect of varying the phospholipid content of emulsion compositions on the properties of the emulsions. The 6% oil emulsions of Table IV were prepared by the method outlined below. The emulsions contained 0.2% progesterone, and either 1.8%, 1.5%, 0.9%, or 0.6% lecithin.

TABLE IV EXAMPLE 4 A B C D Water for Ad 10 L Ad 10 L Ad 10 L Ad 10 L Injection Egg lecithin 180 g 150 g 90 g 60 g Glycerol 250 g 250 g 250 g 250 g Sodium oleate 3 g 3 g 3 g 3 g Soy bean oil 600 g 600 g 600 g 600 g Progesterone 20 g 20 g 20 g 20 g NaOH (1M) 9 ml 9 ml 9 ml 9 ml NaOH (1M) 3 ml Ad pH 8.0-8.8

The emulsions of example 4A-D were prepared by the following method. 600 g soybean oil (Fresenius Kabi, Sweden) was added to a vessel and warmed to 58° C. The oil was kept under an atmosphere of nitrogen gas whilst 20 g progesterone (micronized progesterone by Proquina, Mexico) was added to the soybean oil and dissolved by mixing with a magnetic stirrer. WFI was placed in a second vessel and heated to 58° C. 250 g glycerol (anhydrous Glycerol, Axelis, Austria) was added to the water phase and dissolved by high shear mixing. The indicated amount of egg lecithin (PL90 by Fresenius Kabi, Sweden) and 3 g sodium oleate (Merck KGaA) were added to the water phase. The oily phase was slowly added to the water phase under constant high shear mixing. 9 ml NaOH was added to the mixture and stirred by high shear mixing. The pre-emulsion underwent four runs of homogenization, each run comprising 2 stages. The first stage of consisting of 400+/−30 bar and the second stage consisting of 100+/−30 bar. The emulsion was cooled to 20° C., sufficient water for injection was added to bring the final volume of the emulsion to 100%, and the emulsion was stirred by high shear mixing. Where necessary, sufficient NaOH (1M) was added to adjust the pH of the emulsion (e.g. Emulsion A: 3 ml NaOH). The emulsion was filtered through a 10 μm filter, and filled into 50 ml glass bottles. The bottles were sterilized on a rotary cycle for 15 min at 121° C. Sterilization was repeated twice. The bottles were subsequently stored for 3 or 4 weeks at 60° C.

Non- Sterilized Sterilized Sterilized 3 weeks, 4 weeks, Example 4A Sterile 1 x 2 x 3 x 60° C. 60° C. APPEARANCE WHITE, WHITE, WHITE, WHITE, WHITE, WHITE, HOMO- HOMO- HOMO- HOMO- HOMO- HOMO- GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS VISUAL CONTROL NO NO NO NO NO NO PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES MASTERSIZER 0.206 0.206 0.204 0.206 0.202 0.202 D[4,3] [μM] MASTERSIZER 1.895 1.894 1.898 1.896 1.894 1.884 SPAN MASTERSIZER 0.585 0.585 0.587 0.586 0.586 0.583 UNIFORMITY MASTERSIZER 0.169 0.168 0.167 0.168 0.165 0.165 d(0,5) [μM] ACCUSIZER 0.02 0.02 0.02 0.03 0.02 0.03 [%] (USP 729) PH-VALUE 8.0 7.7 7.5 7.4 6.6 6.9

Non- Sterilized Sterilized Sterilized 3 weeks, 4 weeks, Example 4B sterile 1 X 2 X 3 X 60° C. 60° C. APPEARANCE WHITE, WHITE, WHITE, WHITE, WHITE, WHITE, HOMO- HOMO- HOMO- HOMO- HOMO- HOMO- GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS VISUAL CONTROL NO NO NO NO NO NO PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES MASTERSIZER 0.214 0.215 0.213 0.214 0.12 0.217 D[4,3] [μM] MASTERSIZER 1.908 1.909 1.917 1.913 1.914 1.899 SPAN MASTERSIZER 0.587 0.587 0.590 0.589 0.590 0.583 UNIFORMITY MASTERSIZER 0.176 0.176 0.174 0.175 0.174 0.179 d(0,5) [μM] ACCUSIZER 0.02 0.02 0.03 0.02 0.02 0.02 [%] (USP 729) PH-VALUE 8.3 7.9 7.6 7.4 6.4 6.5

Non Sterilized Sterilized Sterilized 3 Weeks, 4 Weeks, Example 4C Sterile 1 X 2 X 3 X 60° C. 60° C. APPEARANCE WHITE, WHITE, WHITE, WHITE, WHITE, WHITE, HOMO- HOMO- HOMO- HOMO- HOMO- HOMO- GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS VISUAL CONTROL NO NO NO NO NO NO PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES MASTERSIZER 0.228 0.229 0.228 0.229 0.232 0.227 D[4,3] [μM] MASTERSIZER 2.065 2.059 2.069 2.066 2.041 2.069 SPAN MASTERSIZER 0.633 0.632 0.635 0.635 0.628 0.637 UNIFORMITY MASTERSIZER 0.181 0.182 0.180 0.182 0.185 0.80 d(0,5) [μM] ACCUSIZER 0.01 0.01 0.03 0.01 0.02 0.02 [%] (USP 729) PH-VALUE 8.2 8.0 7.8 7.6 7.2 6.8

Non Sterilized Sterilized Sterilized 3 Weeks, 4 Weeks, Example 4D Sterile 1 x 2 x 3 x 60° C. 60° C. APPEARANCE WHITE, WHITE, WHITE, WHITE, WHITE, WHITE, HOMO- HOMO- HOMO- HOMO- HOMO- HOMO- GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS GENEOUS VISUAL CONTROL NO NO NO NO NO NO PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES PARTICLES MASTERSIZER 0.241 0.240 0.243 0.239 0.247 0.247 D[4,3] [μM] MASTERSIZER 2.135 2.121 2.111 2.145 2.090 2.080 SPAN MASTERSIZER 0.658 0.654 0.652 0.660 0.646 0.644 UNIFORMITY MASTERSIZER 0.189 0.189 0.192 0.187 0.196 0.196 D(0,5) [μM] ACCUSIZER 0.00 0.00 0.00 0.01 0.01 0.01 [%] (USP 729) PH-VALUE 8.1 8.1 7.8 7.7 7.7 7.4

Compositions A-D formed white homogenous emulsions with particle size parameters representative of safe to administer, heat and storage stable emulsions. PFAT₅ values are well within the acceptable range (≦0.05%). With decreasing lecithin content, a clear trend for increasing span, D[4,3] and d(0,5) values is observed, indicative of decreasing physical stability of the emulsions. In particular a greater increase in particle size (D[4,3], d(0,5)) is observed in the 0.6% lecithin emulsions (formulation 4D) than in the higher lecithin emulsion formulations.

Example 5 Effect of Co-surfactant

The following example demonstrates how the absence of co-surfactant content of emulsion compositions affects the properties of the emulsions. The 6% oil emulsions of Table V were prepared by the method outlined below.

TABLE V Water for Injection Ad 1 L Egg lecithin 12 g Glycerol 25 g Soy bean oil 60 g Progesterone 2 g NaOH (1M) Ad pH 8-8.8 500 μl

The emulsion of Example 5 was prepared by the following method. 60 g soybean oil (Fresenius Kabi, Sweden) was added to a vessel and warmed to 72° C. The oil was kept under an atmosphere of nitrogen gas whilst 2 g progesterone (micronized progesterone by Proquina, Mexico) was added to the soybean oil and dissolved by mixing with a magnetic stirrer. WFI was placed in a second vessel and heated to 65° C. 25 g glycerol (anhydrous Glycerol, Axelis, Austria) was added to the water phase and dissolved by high shear mixing. 12 g egg lecithin (PL90 by Fresenius Kabi, Sweden) was added to the water phase. The oily phase was slowly added to the water phase under constant high shear mixing. The pre-emulsion underwent five runs of homogenization, at 600 bar. The emulsion was cooled to 20° C., sufficient water for injection was added to bring the final volume of the emulsion to 100%, and the emulsion was stirred by high shear mixing. 500 μl NaOH was added to the mixture to adjust the pH of the emulsion. The emulsion was filtered through a 10 μm filter, and filled into 50 ml glass bottles. The bottles were sterilized on a rotary cycle for 15 min at 121° C. Sterilization was repeated twice for the samples undergoing stability testing.

Sterilized Sterilized Sterilized EXAMPLE 5 Non Sterile 1 X 2 X 3 X 4 Weeks, 60° C. APPEARANCE WHITE, WHITE, WHITE, WHITE, WHITE, HOMOGENEOUS HOMOGENEOUS HOMOGENEOUS HOMOGENEOUS HOMOGENEOUS VISUAL CONTROL NO PARTICLES NO PARTICLES NO PARTICLES NO PARTICLES NO PARTICLES MASTERSIZER 0.228 0.228 0.220 0.225 0.227 D[4,3] [μM] MASTERSIZER 1.911 1.893 1.934 1.902 1.893 SPAN MASTERSIZER 0.592 0.587 0.598 0.589 0.587 UNIFORMITY MASTERSIZER 0.187 0.188 0.179 0.185 0.187 d(0,5) [μM] ACCUSIZER 0.06 0.06 0.02 0.04 0.03 [%] (USP 729) PH-VALUE 7.8 7.2 7.0 6.8 5.8

The co-surfactant free emulsion compositions produced viable emulsions. The particle size parameters D[4,3], d(0,5), Span and PFAT₅ values were slightly elevated relative to emulsions containing co-surfactant (Example 1). 

The invention claimed is:
 1. A sterile, ready-to-use, pharmaceutical oil-in-water emulsion composition for parenteral administration comprising: 0.015 to 0.5% wt/vol progesterone; 0.5 to 10% wt/vol oil, wherein the oil comprises at least 85% wt/wt triglyceride, based on the total oil content of the emulsion; 0.0425 to 4.1% wt/vol phospholipid; and 80-99.4% wt/vol aqueous medium; wherein the composition has an osmolality in the range of 200-1000 mOsm/kg, and wherein the emulsion contains no more than 1.2% wt/wt of polyethylene glycol 15-hydroxystearate.
 2. The composition according to claim 1, comprising 0.05 to 0.4% wt/vol progesterone
 3. The composition according to claim 1, wherein said progesterone is present in an amount greater than 1% wt/wt of the oil.
 4. The composition according to claim 1, wherein said progesterone is present in an amount greater than 1.5% wt/wt of the oil.
 5. The composition according to claim 1, comprising 0.064 to 3.4% wt/vol phospholipid.
 6. The composition according to claim 1, wherein the phospholipid is present in the range of 6.8 -43% of the oil.
 7. The composition according to claim 1, wherein said composition contains 0.005-4% wt/vol of a co-surfactant.
 8. The composition of claim 7, wherein the co-surfactant is selected from the group consisting of C₁₂-C₂₂ fatty acids, salts thereof, and/or mixtures thereof.
 9. The composition according to claim 8, wherein the co-surfactant is selected from oleate, oleic acid and combinations thereof, and is present in the range of 0.005-0.5% wt/vol.
 10. The composition according to claim 1, wherein said composition contains glycerol as an osmotic agent.
 11. The composition according to claim 1, wherein the oil comprises at least 90% triglycerides, based on the total oil content of the emulsion.
 12. The composition according to claim 1, wherein the composition is suitable for intravenous administration.
 13. The composition according to claim 1, wherein the composition is packaged in a sealed container under a headspace of inert gas.
 14. The composition according to claim 1, comprising; 0.15-0.25% wt/vol progesterone; 5-7% wt/vol oil; 1.0-1.4% wt/vol egg lecithin; and 80-98.9% wt/vol water; wherein the composition has a pH of 6.0-9.0.
 15. The compositions according to claim 1, wherein the composition has a PFAT₅ value of <0.05%.
 16. The composition according to claim 1, wherein the emulsion has a dispersed oil phase with droplet particles having a volume-based mean diameter of <300 nm.
 17. A method of treatment, comprising administering a composition of claim 1 to a subject in need thereof.
 18. The method of claim 17, wherein said subject is a human suffering from a traumatic central nervous system injury.
 19. A method of manufacturing a composition according to claim 1, comprising: (a) combining water, phospholipid and, optionally, an osmotic agent, to produce an aqueous composition; (b) combining progesterone and oil to produce an oily composition; and (c) combining the aqueous composition and the oily composition, followed by homogenization to form a homogenous oil-in-water emulsion.
 20. The method of claim 19, wherein step (c) comprises adding the oily composition to the aqueous composition, and homogenization at greater than or equal to 350 bar. 